Cassette Style Roll Forming Machine, Highway Guardrail Production Line

Cassette Style Guardrail Roll Forming Machine

Cassette Style Roll Forming Machine for production Expressway Guardrail

The 2 & 3 wave Expressway Guardrail is cost-effective longitudinal highway barriers as Protect Rail designed to reduce the severity of run-off-road collisions, prevent vehicular impact with roadside objects, and lessen the likelihood of vehicle overturning.

the roll-formed galvanized guardrails feature the latest advancements in highway safety barrier technology to ensure maximum strength and long-term durability of our products. Galvanized guardrails are coated with a uniform layer of zinc coating to prevent discoloration and weak spots caused by rust and corrosion.

Technology Specifications- Cassette Style Expressway Guardrail Roll Forming Machine

Three profiles can be produced by this cassette style Expressway Guard Rail Forming line, M post, 2 wave guard rail, 3 wave guard rail. It is the cost solution to the three profiles production, this line mainly consists of conic, guide equipment, leveling system, edge cutting, punching, roll forming system including the three cassettes, cutting system, stacking equipment, hydraulic station, electric control box.

De-coiler - Coil strip leveling- Punching holes -Roll forming (cassettes)- Cut to length- Product packaging (manual)

Main Parameters- Cassette Style Expressway Guardrail Roll Forming Machine

- Roll Forming Profile: M post, 2 wave guard rail, 3 wave guard rail.

- feed material thickness: (2-3.5) mm× L

- Suitable raw material: Q235A galvanized steel sheet

- Line structure Portal-type frame style: 45# steel

- Forming Roller Stations: 20 Stations

- Forming Roller shaft: ¢100mm, 40Cr, quenching, treating

- Forming rollers GCr15, quenching, hardness HRC58-60º

- Forming Speed: 12 meters / min (suggestion speed: 7-8m/min)

- Main motor: 55kw

- Hydraulic station motor 15kw

- Driving mode: Gearing box & cardan shaft

- Cutting mode: automatic punching cutting style

- Blade material: Cr12, quenching and treating

- Control mode PLC

Expressway guardrail profile

Roll formed guardrail profiles produced by roll form machine are included W beam guardrail and three beam steel guardrail. The following profiles showed as following is for the two waves and three waves and post profile drawing and popular in the world market, the custom express high way guardrail profile is welcome!

Relative profiles in Expressway guardrail system

Three wave Expressway Guardrail are the most common crash barrier used on highways due to their high effectiveness and inexpensive production costs.

We offer Innovation and Design of complete rollforming machine for the Highway industry, including installation and world class service. We are a global supplier of Rollforming Systems with a Local presence. We specialize in roll former machines engineered to produce expressway 2 – space W beam guardrails, Guardrail sigma posts, corrugated steel beam, Sign posts, highway Barriers, steel guardrail cross beam, Guardrail End, etc. .

It is our goal for us to provide high quality customized roll forming machines for various industry, such as agricultural, Appliances, Building Products, Curtain Rods, Tube and Pipe, Furniture & Lighting, Garage Doors, Highway & Roads, Home Furnishing, HVAC, Pallet Racking & Shelving, Steel Framing Machines, Auto and Transportation, Ceiling & dry Wall system,and other relative roll formed product manufacturing machine for customers around the globe.

At Jack-aiva, we adhere to strict implementation of ISO standards in production and operation. We purchase superior materials and components from well-known branded companies. All incoming materials are inspected by highly trained professional personnel to ensure the reliability of our products from the very beginning. Our staff undergoes continual training to improve skills and raise awareness of quality. Furthermore, by establishing partnerships and technical support with specialized research institutions. We are able to guarantee the superiority of our products. Our quality inspection department conducts rigorous quality checks throughout the manufacturing process, all to ensure our machines are compliant with international standards. From the selection of our outsourced parts, through each stage of production, to the final product, SBJX works hard to make sure our machines are head and shoulders above the competition.

In order to provide high quality products at affordable prices, our SBJX strive to cut our costs in a variety of ways without compromising on quality. For example, through the use of effective management and efficient distribution of enterprise resources, we can reduce waste at very step of production. Advanced manufacturing equipment also helps improve our production efficiency, resulting in reduced costs. What’s more, our location affords us easy access to an abundance of raw materials, enabling us to acquire superior materials at low prices from local suppliers. Our manufacturer is in the booming economy in the Yangtze River Delta. This along with our easy access to many forms of transportation, greatly reduces our logistics costs and lowers customer’s shipping chargers. These factors enable us to offer our products at lower prices.

Our products have gained us a great number of customers throughout the world. If you are interested in our products, please contact with us via phone or email. The staff at SBJX is looking forward to working with you.