High Precision Steel Strut Channel Cable Tray Roll Forming Machine
Brand Name:Co-effort
Certification:CE,CO,FORM A,FORM E
Model Number:GD180
Minimum Order Quantity:1 set
Delivery Time:75 working days
Payment Terms:T/T
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Address:
B-613，Tempo Business Building , Yangshe Town, Zhangjiagang City, Jiangsu Province, China 215600
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Product Details
High Precision Steel Strut Channel Cable Tray Roll Forming Machine
Description of Cable Tray Roll Forming Machine
1) Cable Tray Roll Forming Machine Manufacturing Supplier Decoiler
Weight capacity of decoiler : 5.0T
Inner diameter:≤508mm
Outer diameter:≤3000mm
2) Automatic roll forming machine to make cable tray Forming Device
3) Automatic roll forming machine to make cable tray Rolling
Forming System
It can change different size you just input data in PLC.
Main motor power: 22KW
Speed of forming: 8-12m/min
Material of roller : Gcr15steel polished and coated with chrome
HRC55-60°
Roller:22 groups rollers
Material of main shaft : High grade No.45 steel after treatment
Diameter of main shaft: 80mm
Driven:1''chain or Gearbox
4) Automatic roll forming machine to make cable tray Hydraulic
& Cutting
Cutting material: Cr12 ,HRC58-62
Hydraulic motor power: 7.5KW
Tolerance:±2mm
Valve: adopt Italy Atos
5) Automatic roll forming machine to make cable tray PLC Control
system
Function:control the whole line manually and automatically
Structure:MITSUBISHI PLC control, human and machine screen
Technical Requirements of Cable Tray Roll Forming Machine
| No | Items | Technical Requirements |
| 1 | Equipment Floor Area | 30×2×2(L×W×H)M (Roll Forming Device) |
| 2 | Feeding Direction | From Right to Left |
| 3 | Voltage | 380V,50Hz,3 Phase |
| 4 | Air Supply | Flow Rate:0.5m³/min; Pressure: 0-0.7MPa |
| 5 | Hydraulic Fluid | 46# |
| 6 | Gear Oil | 150# |
| No | Items | Technical Parameters |
| 1 | Material of Strip | Galvanized sheet |
| 2 | Width of Strip | ≤1000mm |
| 3 | Thickness of Strip | ≤3mm |
| 4 | Length | According to customers |
| 5 | Speed of Rolling | 3m~10m/min |
| 6 | Total Power | Around 80KW |
Sizes of Struct Channel Cable Tray
| THICKNESS(Gage) | THICKNESS(mm) | SIZE(inch) | SIZE(mm) | SPAN OF HOLES | HOLE SIZE(mm) | TYPE | SURFACE FINISH |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X1-5/8" | 41X41 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X13/16" | 41X21 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X1-5/8" | 41X41 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X13/16" | 41X21 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X1-5/8" | 41X41 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
| 19,16,14,12 | 1.0,1.5,1.6,2.0, 2.3,2.5,2.75 | 1-5/8" X13/16" | 41X21 | 50mm | 14X28 | SLOTTED,SOLID | H.D.G.,PG,SS,AI,PC |
Cable Tray Roll Forming Machine Main Components and Technical
Parameters
Automatic Cable Tray Roll Forming Mmachine List
| No | Items | Model | Qty | Remark |
| 1 | De-coiler and Leveling combined machine | 1 set | ||
| 2 | Servo feeder | 1 set | ||
| 3 | Hydraulic automatic punching device | 1 set | ||
| 4 | Roll Forming Device | ZY-GY160 | 1 set | |
| 5 | Hydraulic Cutting Device | 1 set | ||
| 6 | Discharging rack | 1 set | ||
| 7 | Guarding System | 1 set | ||
| 8 | Control System | 1 set |
| No | Items | Technical Parameters | ||
| 1 | De-coiler and Leveling combined machine | Width of Sheet metal | ≤1000mm； | |
| Thickness of Material | ≤2mm； | |||
| Inner Diameter of Coil | ф450-530 mm(according to customer’s requirements) | |||
| Outer Diameter of Coil | φ1500mm；Loading Weight:≤8T | |||
| Tightening Way | Hydraulic | |||
| Leveling Rollers | 9 Rollers | |||
| Leveling Way | 5-Point Independent | |||
| Leveling Speed | Max12m/min | |||
| Motor Power | 5.5 Kw | |||
| 2 | Servo feeder | Width of Sheet metal | ≤700mm； | |
| Thickness of Material | ≤2mm； | |||
| Feeding Accuracy | 0.2mm/m | |||
| Feeding way | Servo 4.4KW | |||
| 3 | Hydraulic automatic punching device | Width of Sheet metal | ≤1000mm； | |
| Thickness of Material | ≤2mm； | |||
| Number of stamping dies | According to the number of holes in the product | |||
| Power mode | Hydraulic | |||
| Diameter of Hydraulic Cylinder | 200 | |||
| Power of Hydraulic Station | 15KW | |||
| 4 | Roll Forming | Forming Station | 16 Stations | |
| Driven | Gear Boxes | |||
| Forming Stations | Cast steel high strength gantry horizontal frame. The slider die is adjusted by digital display, and the width of the manually manufactured product is achieved. | |||
| Pitches of Passes | 400mm | |||
| Max. Width of Strip | 1000mm | |||
| Max. Thickness of Strip | 2mm | |||
| Roller Shafts | Φ60mm,40Cr quenching and tempering treatment. | |||
| Roller Material | Cr15, quenching treatment, Hardness HRC58° | |||
| Main Motor Power | 37KW Frequency conversion motor | |||
| Turk Head | 1 set | |||
| 5 | Cutting Device | Cutting Way | Hydraulic | |
| Cutting Accuracy | Length Encoder Control Full Length±2MM | |||
| Control Way | Hydraulic | |||
| Material of Cutting Blade | CR12MOV | |||
| 6 | Unloading | Manual blanking structure | Rollers Type | |
| Weight | 2T | |||
| 8 | Control System | Usage and Characteristics 1. The whole line is controlled by PLC, LCD touch screen and man-machine interface. Realize the interaction between people and PLC. Operators can automatically run (programmable control) and monitor the control process through the set program. Operators can control the production line and modify the control parameters. They can also real-time monitor the operation status of equipment, operation parameters and fault indication. The length of the part can be adjusted by setting the number of the parts. Real-time monitoring equipment operation status and fault indication. 2. There are two modes of operation: manual and automatic. With manual and automatic switching function: in the manual state, can stand-alone operation, easy maintenance; in the automatic state, the full range of production run, the order to start; full line with emergency stop button, easy to deal with emergencies, to ensure that equipment and operators Safety. 3. There is a manual operation panel next to the operator to facilitate the operation of the workers. | ||
Production Process and Struction of Cable Tray Roll Forming Machine
Decoiler → Leveling→ Feeding→ Punch Cutting → Forming → Collection
Table
Cable Tray Roll Forming Machine Details
High Precision Steel Strut Channel Cable Tray Roll Forming Machine
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