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Rubbler / Plastic Blending Compounding Twin Screw Extruder Simenes Motor

Rubbler / Plastic Blending Compounding Twin Screw Extruder Simenes Motor

Brand Name:ADVS
Certification:ISO9001
Model Number:HPL77
Minimum Order Quantity:1
Delivery Time:90 days after payment of deposit
Payment Terms:T/T
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Address: No.4, Jinteng Road,Economic Development Zone,Dujiangyan City,Sichuan,China
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Product Details Company Profile
Product Details

Rubbler plastic blending granule production line of twin screw extruder compounding


Product Description

Rubber plastic blending is that rubber and plastic mix together by special processing means and methods, then the final blend material has the dual characteristics of rubber and plastic. The two phases in the blend still maintain their own characteristics, and there is no new material produced after blending, but the interface of the two phases forms a combination, reflecting the complementary performance of each other, also known as "polymer alloy".
HPL series twin screw extruders are successfully applied in rubber plastic blending granule production. For the high torque, it has higher output and stable mixing performance than other low torque extruders.And special anti-wear and anti-corrosion material is used in our extruders.

Application

Rubber plastic blending :PP+EPDM,SBR+HDPE,PP+SBS,PP+EVA, PA+SBS,PP+POE,PP+SEBS,TPU+PA,etc.


Technical data

ModelHPL35HPL40HPL51HPL58HPL62HPL77HPL95
Parameter

Screw diameter
(mm)

35.643515861.57795
L/D40-6040-6040-6040-6040-6040-6040-60

Main motor
(kw)

75110220280315560670

Max. Speed
(rpm)

10001000100010001000900600

T/A3
(Nm/cm3)

13.311.5121211.511.511.3

Center distance
(mm)

3035.84248516478
OD/ID1.541.551.551.551.551.551.55
Output (kg/h)50~200250~350350~550500~700550~7001000~15001600~2100


Our advantages

1. High output
The output is 1-2 times larger than the same size extruder from other lower torque twin screw extruders.

The biggest extruder can output up to 12T/h per set.

2. Energy-saving
For the same output , our small size extruder can replace the big size of other extruder, such as our HPL51 has more output than other 65 extruder , smaller extruder, less energy consumption,less material consumption, smaller production areas.
And we use heat rod instead of cast copper heater, which can save 15%-20% energy.

3. Advanced design
High torque: carrying capacity factor of gearbox up to 15Nm/cm3;
High speed: max. 1800rpm/m;


4. Long service life

bearings on output shaft 2 without load, which greatly extended the service life of the bearings on the weak axis , gearbox life can reach 72000 hours (10 years);


5. Custom made design
Wide D/d choice:1.33~2.0;
Custom made clearance: minimum clearance can be 0.15mm;

About us

We are dedicate to develop, design, and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.Our extruders have the advantages of “high torque, high efficiency, low energy-consumption, high price/performance ratio, long service life ” (designed service life of gearbox as long as 72000 hrs). We keep the same step with the most advanced extruder manufaturers in the world.
We can supply :Twin screw extruder production line;
High torque gearbox;Automatic long fiber reinforced thermoplastic composites (LFT - D) production line;Counter-rotation parallel twin screw extruder;Differential concentration mixer;
Repairing and machining large parts; Design, machine all of screw elements on Japan and Germany extruders.

Parts and advantages

Transmission gearboxThe most advanced structure: bilateral symmetry gear drive system; it’s the same with the gearbox of German Flanders, Austria EssenBas.Now, the first-line extruder manufacturers in the world, such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the transmission structure; servcie life of the gearbox≥72000hrs.
Screw element

Various kinds of function elements, mixing and dispersing
elements developed by ourselves can provie flexible production for kinds
of materials and production process.
Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based alloy.

Barrel

Barrels are equipped with integrated wear-resistant alloy steel liner, which has the same composition and wearing feacture with W&P .Our mirror polishing seamless barrels, surface finish Ra0.2,
verticality between barrels inner hole≤0.015mm;linearity of ten assembled barrels≤0.05mm;
Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel, Ni-based alloy, HIP alloy,Co-based alloy.

Torque limiter

Steel ball type safety clutch + torque limiter
Made in Germany have the characteristics of accurate torque protection, high repeatability and quick reset.























































China Rubbler / Plastic Blending Compounding Twin Screw Extruder Simenes Motor supplier

Rubbler / Plastic Blending Compounding Twin Screw Extruder Simenes Motor

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