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CITICIC can produce below 12m autogenous mills(AG Mill) and semiautogenous mills(SAG Mill).autogenous / semiautogenous mills ( AG Mill&SAG Mill )are utilized to grind run-of-mine rock or primary crusher discharge.especially medium hard and below valuable minerals and rocks with uniformly embedded coarse grains.
AG Mills&SAG Mill
AG Mills&SAG Mills:φ2.4x1.2~φ13x4.0m,Effective volume 5.6~216m3;
Since the early 1990s CITICIC has been designing and manufacturing
both semi-autogenous (SAG) and autogenous (AG) grinding mills under
the CITIC brand.CITIC HMC manufacture a full range of Grinding
Mills for the Mining Sector. Our largest mills has been delivered
to SINO Site to date are Ø12.2m x 11m 28MW Gearless Drive AG Mills
and Ø7.9m x 13.6m 2x8 MW Twin Pinion Drive Ball Mills. These mills
are scheduled of start up on 2012.
Our market share in China exceeds 80% with the largest mills
supplied to date being a Ø7.9m x 13.6m 2x8.5MW Ball Mill and a Ø11m
x 5.4m 2x8.5MW SAG Mill , being the largest in China.
CITICIC SAG/AG mills range in size below 12m diameter . They feature hydrostatic lubrication and can accommodate either a geared or gearless drive arrangement and are typically grate discharge and use metal liners.
Parameters of Semi Autogenous Mill(SAG Mill):
Cylinder diameter (mm) | Cylinder length (mm) | Effective volume of cylinder (m3) | Max. ball loading capacity (t) | Rotate speed (r/min) | Power of main motor (kw) |
4000 | 1600-3600 | 19-42 | 13-29 | 16.2 | 310-710 |
4500 | 1800-4100 | 27-61 | 19-43 | 15.3 | 470-110 |
5000 | 2000-4500 | 38-83 | 27-58 | 14.5 | 700-1500 |
5500 | 2200-5000 | 51-112 | 36-78 | 13.8 | 960-2200 |
6100 | 2400-5500 | 69-152 | 48-106 | 13.1 | 1400-3100 |
6700 | 2700-6000 | 93-201 | 65-140 | 12.5 | 2000-4300 |
7300 | 2900-6600 | 120-264 | 84-184 | 12 | 2600-5900 |
8000 | 3200-7200 | 160-347 | 112-242 | 11.4 | 3600-8100 |
8600 | 3400-7700 | 197-429 | 137-299 | 11 | 4600-10000 |
9200 | 3700-8300 | 246-530 | 172-370 | 10.7 | 5900-13000 |
9800 | 3900-8800 | 296-640 | 206-446 | 10.3 | 7300-16000 |
10400 | 4200-9400 | 359-770 | 250-537 | 10 | 9100-20000 |
11000 | 4400-9900 | 422-909 | 294-634 | 9.8 | 11000-25000 |
11600 | 4600-10400 | 492-1064 | 343-742 | 9.5 | 13000-30000 |
12200 | 4900-11000 | 580-1246 | 405-869 | 9.2 | 16000-36000 |
Parameters of Autogenous Mill(AG Mill):
Cylinder diameter (mm) | Cylinder length (mm) | Effective area of cylinder (m3) | Rotating speed at work (r/min) | Power of main motor (kw) |
4000 | 1600-3600 | 19-42 | 16.2 | 240-540 |
4500 | 1800-4100 | 27-61 | 15.3 | 360-830 |
5000 | 2000-4500 | 38-83 | 14.5 | 530-1200 |
5500 | 2200-5000 | 51-112 | 13.8 | 740-1700 |
6100 | 2400-5500 | 69-152 | 13.1 | 1050-2400 |
6700 | 2700-6000 | 93-201 | 12.5 | 1500-3300 |
7300 | 2900-6600 | 120-264 | 12 | 2000-4500 |
8000 | 3200-7200 | 160-347 | 11.4 | 2800-6200 |
8600 | 3400-7700 | 197-429 | 11 | 3500-7900 |
9200 | 3700-8300 | 246-530 | 10.7 | 4500-10000 |
9800 | 3900-8800 | 296-640 | 10.3 | 5600-12500 |
10400 | 4200-9400 | 359-770 | 10 | 7000-15400 |
11000 | 4400-9900 | 422-909 | 9.8 | 8400-19000 |
11600 | 4600-10400 | 492-1064 | 9.5 | 10000-22000 |
12200 | 4900-11000 | 580-1246 | 9.2 | 12000-27000 |
As its name suggests, it fan finish impacting and grinding materials totally by itself. So it is quite easy to operate. Moreover, it is easy and convenient to maintain, and is highly efficient.
Semi-autogenous grinding uses a minimal ball charge in the range of 6-15%, and is primarily been used in the gold, copper and platinum industries but also in the lead, zinc, silver, and nickel industries.
The CITIC autogenous / semiautogenous mills are utilized to grind
run-of-mine rock or primary crusher discharge.
The feed size to this mill is limited to the maximum size that can
be practically conveyed and introduced into the mill.
The mill product is either finished size ready for processing or an
immediate size ready for final grinding in a ball mill, pebble
mill, or a VERTIMILLTM.
Wet grinding is accomplished in a slurry of 50 to 80 percent
solids. AG/SAG mills can accomplish the same size reduction work as
two or three stages of crushing and screening, a rod mill, and some
or all of the work of a ball mill. Because of the range of mill
sizes available, AG/SAG milling can often be accomplished
Grinding Circuit Design
AG/SAG milling can be accomplished with a variety of flowsheets.
The optimum flowsheet should be established during the testing of
the ore.
Common
flowsheets include:
AG-Single Stage
AG in a closed circuit with a crusher
AG with a crusher + ball mill
SAG-Single Stage
SAG with ball/VERTIMILLTM
CITIC's process engineers welcome the opportunity to assist you with circuit and circuit control design as well as start-up, operation, and optimization of the milling plant.
CITIC AG Mills&SAG Mill Feature
( The cylindrical mill adopts the driving type edge-driving,
center-driving, edge-driving with multi-point meshing, etc; driven
by asynchronous motor +reducer +pinion and gear as well as
synchronous motor +
air lclutch + pinion and gear.
Generally supported by static-dynamic pressure bearing on both
ends. Fuuly closed self-aligning 120º osculation rocker bearing is
used. Also single or double slipper staic- dynamic bearings can be
used. The bush is made by NC machine.
The large open gear is designed using AGMA standard, Equipped with
reliably sealed gear housing and grease ahtomatic spraying
lubrication system.
The shell is key part of a mill. Carry out finite element analysis
on it with computer to ensure the reliable operation;
The shell is automatically welded, ultrasonic inspected, wholly
annealed and machined by large special machine tools on one
chucking; there special seal on static-dynamic connection parts ,
ch as feed and discharge hoper, trunnion, etc, to prevent oil and
slurry leakage;
The liner is of wear-resistance material mad by our company, wich
has been specially heat-treated, with high hardness and long
service life. Also other wear-resistance casting or rubber liner
can be used;
There are slow speed drive for medium and large mill;
The high and low pressure lubricating station is equipped for
medium and large mill;
The control and protection system is controlled by PLC.
Description of Semi Autogenous Mill(SAG Mill):
This semi-autogenous mill, also called semi-autogenous grinding
mill or SAG mill, is mainly used to grind ores and other
particulate matter in different fields, like chemical industry,
mining field, metallurgy industry, building material sector, and so
on.
It is an autogenous mill in nature, but it employs grinding balls to assist in its grinding just like in a ball mill. And it is mainly used in the first stage of grinding. When compared with a ball mill, it is characterized by its larger diameter and shorter length. The inside of it is lined with lifting plates to lift the materials inside up and around the inside of the mill, where it then falls off the plates into the rest of the ores. And it is widely used to process gold, copper, lead, zinc, alumina, nickel, platinum, etc.
AG (Autogenous) / SAG (Semi-autogenous) Grinding Mills
Autogenous (AG) and Semi-Autogenous (SAG) grinding mills have seen
increased application in large mineral processing operations in
recent years. They are rotating/tumbling mills in which comminution
(size reduction) takes place without grinding aids. Consisting of a
large diameter cylinder relative to their length (typically 2 or
2.5 to 1) these mills use large lumps of ore as the grinding media.
Autogenous mills use ore exclusively as their grinding media but if
hardness and abrasiveness of the ore does not lend itself well to
full AG milling then a small charge of steel balls (6 to 15%) is
added to assist in size reduction. This is known as a
Semi-Autogenous (SAG) mill. AG/SAG mills bring about size reduction
by a combination of impact, attrition and abrasion forces. Ore is
swept up one side of the mill and at a certain point it falls back
to impact the toe of the charge (bottom of mill). Ore particles in
the body of the charge slide when moving to different heights and
are subjected to attrition and abrasion forces. The inside liner of
AG/SAG mills consists of steel or rubber liners and are fitted with
lifter bars.
AG/SAG mills can accomplish the same size reduction work that
normally takes multiple stages of crushing, screening and grinding
methods which accounts for its popularity. Often the product can be
finished size or ready for final grinding in a ball mill or pebble
mill. They can grind run-of-mine rock or primary crusher products
with their feed size limited to what can practically be conveyed.
In addition they can be less costly to operate with the reduction
or elimation of expensive balls or rods.
CITICIC began in 1956-The largest mining equipment and cement
equipment manufacturers in China.CITICIC is a global supplier of
technology and services to customers in the process
industries,including
Mining,Construction,Metallurgical,Environmental,Power,Chemical,Marine,Casting&Forgings.
CITIC IC produces over 200,000 tons of quality equipment annually.
Our products include grinding mills, scrubbers,crushers, kilns,
coolers, hoists, reducers, steam turbines and compressors. CITIC IC
also manufactures heavy castings and forgings, as well as
electric/hydraulic control and lubrication systems.
Our factory in Luoyang covers more than 3 million square meters, of
which 2 million square meters is under cover. It has a total
workforce of approximately 10,000 employees of which more than
1,200 are engineers.
CITIC IC produces over 200,000 tons of quality equipment annually.
Our products include grinding mills, scrubbers,crushers, kilns,
coolers, hoists, reducers, steam turbines and compressors. CITIC IC
also manufactures heavy castings and forgings, as well as
electric/hydraulic control and lubrication systems Etc.