High Flow Rate Desanding Plant System For Piling Tunelling Project

Drilling Mud Solids Control System brief

Solids control system may contain shale shaker, vacuum degasser, desander, desilter, mud cleaner,decanter centrifuge, pump, mud agitator, mud gun, mud mixer, poor boy degasser, mud tank, etc. The systems will suit rig max drilling depth from 2000m to 9000m, as well as the offshore rig or jack-up platform drilling We promise clients optimal solution with cost-efficient budget.

Aipu Solids Control manufacture complete equipment for Oil & Gas drilling rig for:250HP, 350HP, 450HP, 550HP, 650HP, 750HP, 1000HP, 1500HP, 2000HP, 3000HP.

Civil construction desanding plant working procedure

1. A set of submersible slurry pump will pit up mud from mud pit, the length of pump under fluids normally 800mm to 1500mm. Solids particles not allowed larger than 1cm to protect pump impeller, so there is a protect mesh installed at mump inlet.
2. The mud will goes into shale shaker bottom deck by a PU material shaker screen for big solids separation. There are two panel screens, 3 panels screen or 4 panels screen for the bottom deck depending on mud flow requirement. The solids particles will discharge out through shaker screen and clean mud drop into mud tank compartment.
3. There is a pump pick up mud from mud tank compartment and feed into cyclone, the solids out of cone will drop on top of shaker deck for solids drying and clean mud over flow from cyclone will flow into a intermediate box. There is an auto control to allow clean mud goes into mud tank compartment or flow away.

Piling and TBM project desanding plant specification

Funtion of Solids Control

The solids control system utilized physical method to remove solid particles from the drilling mud to ensure the performance of drilling mud, and reduce the occurrence of drilling accident. Effectively save drilling costs and maximize economic benefits.
Components of Solids Control System

A complete solids control system including mud mixing and store units (mud tank, agitator, mud gun), solids removal units (shale shaker, hydrocyclone removal equipment, centrifuge), auiliary devices and lines.

mank tank are classified to trip tank, circulation tanks, weighting tanks,mixing tanks,stroage tanks, and etc. according to different usage.
Solids removal equipment including five stage purification equipment: shale shaker, vacuum degasser, desander, desilter decanter centrifuge. mud degasser and mud desilter can be combined with shaker as mud cleaner.

Auxiliary equipment mainly mean centrifugal pumps and other accessories parts like electrial pannal and so on. According function, centrifugal pump can be used as desander pump, desilter pump, mixing pump,trip pump, and metering pump.

Working Procedure Of Solids Control System

Drilling mud from drill hole will feeding into shale shaker buffer box by pipeline, the shaker can install shaker screen mesh API 35 to API 120 to separate larger drilling cuttings. Fluids part will drop into sand trap through mesh screen.
Mud from sand trap will over flow into next compartment and vacuum degasser will suction mud to degasser and treated mud will overflow into degasser compartment.

Desander feeding pump will pick up mud from degasser compartment and feed into desander cyclone for 47 – 76 micron separation. Solids part will drop from desander nozzle and fluids over flow into desander compartment.
Another will pick up mud from desander compartment and feed desilter cyclone, solids part drop through desilter nozzle and fluids over flow into desilter compartment.

A slurry pump or screw pump then pick up mud from desilter compartment into decanter centrifuge for 2 – 7 micron separate and clean mud flow into centrifuge compartment.

All tank compartments after desilter compartment we name as clean mud, mixing pump can suction or discharge to any of the clean mud tank for mud transfer or new mud mixing.

Mud pump suction line arrange in all clean mud tank with valve.

Come to us for any solids control demand.

AIPU Solids control is professional manufacturer on solids control equipment and system. The solution for drilling mud process as well as the drilling waste management, and the oli sludge treatment system.

All items can be used in oil and gas drilling, the oil sludge treatment, the HDD mud recycling, the civil construction micro tunnelling, the piling and so on. The main equipment inlcuding solids control system, shale shaker, mud cleaner, centrifgue decanter, degassers, agitator, mud gun, centrifugal pumps, mud tank, cuttings dryer, the mud cooling system and so on.

Pleased to say AIPU products have been delivered to many regions and conturies around the world. Including Germany, Russia, USA, UK, Kuwait, UAE, India, Indonesia, Malaysia, Singapore, Taiwan, and so on.

Our hot sales product Hunter series shale shaker is rather popular with all of our clients. The Hunter-MG and Hunter-D shale shakers can be configured as linear motion, BEM or the dual motion. For the decks, they can be double deck. For the base, they can be dual tandem or triple tandem

Another hot sales products Hunter seires mud cleaner is maintained all the good features of Hunter series shaker. And the hydrocylones are all made of high quality polyurethane. Another feature is the cones are interchangeable with famous brand ones.

Besides the shale shaker and mud cleaner, there are centrifugal pumps, mud agitators and so on equipment appreciated by our clients. New innovated mud cooling system for land oil drilling is a patented products used in SINOPEC drilling site. The performance surprised end users.

Why clients select AIPU?

It's because of high qualty and the reasonable cost happened during our cooperation. We are professional on solids control, mud process, sludge treatment. Among all the orders there are over 80% orders are repeat orders from our regular clients or recommned by them

Are you in the demand of solids control or other mud treatment-related items now? Please come to us freely. Trust you will be surprised by AIPU products and servcies. All the solutions will be optimal and soonest one.