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300KW Laminated Glass Production Line

300KW Laminated Glass Production Line

Brand Name:FUZUAN MACHINERY TECHNILOGY
Certification:CE
Model Number:FZVPL-8
Minimum Order Quantity:1 SET
Delivery Time:40-60 work days
Payment Terms:L/C, T/T
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Location: Wuxi Jiangsu China
Address: NO. 121 QINGHONG ROAD, EHU TOWN, XISHAN DISTRICT, WUXI CITY, JIANGSU PROVINCE, CHINA.
Supplier`s last login times: within 1 hours
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Product Details Company Profile
Product Details

AUTOMOTIVE LAMINATED GLASS PRODUCTION LINE , VACUUM PRE-LAMINATE MACHINE


1. PURPOSE/DESCRIPTION OF PROCESS


This Vacuum Pre- Laminate machine is specifically designed for automotive glass, it is the processing procedure after auto glass lamination.

It is specially designed to vacuum the air between 2 pcs glasses, windshield inner and outer glasses, one channel de-airing line for automotive windshields. After VPL, the transparency of PVB film can reach 80%.


In the process for laminated windshield glass production, the bent glasses come from bending furnace on metallic racks. The glasses are separated by pairs (inner and outer glasses together).

Glass pairs on metallic racks will be brought to loading position of glass processing line where they will be loaded on conveyors.

Then the glasses will be unpaired on the conveyors and move to the washing machine: sheet by sheet (the Inner first and Outer following). All the glasses are oriented by wings downward (Concave down, face 4 on the belts of conveyors). After the washing machine, dry glasses move upon conveyor to cooling tunnel (where it will be cooled down till temperature needed for assembling with PVB sheets).


Inner and outer glasses will be conbinated with the PVB film together, and then placed with silicon ring, finally the windshields are flow into the next vacuum processing.


Windshield Processing Machinery


  • Automatic Glass Loading Machine
  • Auto Glass Pre-processing line (Cutting & Breaking & Grinding Machine)
  • Flat Glass Washing And Drying Machine
  • Auto Glass Silk Screen Printing and Drying And Cooling System
  • Taclum Powder Spraying Machine
  • Glass Bending Machine
  • Automatic Glass Loading Machine
  • Curved Glass Washing And Drying Machine
  • PVB Assembly Line (PVB Film is sandwiched between 2 sheets of glass)
  • Vacuum Pre-Laminate Machine (De-airing of assembled glass)
  • Autoclave
  • Rear view mirror button bracket
  • Glass Inspection Line

2. APPLICATION


Automotive Vacuum Pre-Laminate Machine for Vehicle laminated windshield glass processing, Safety glass laminated processing, Car glass processing, Truck front windscreen processing.


3. PRODUCTION CAPACITY


The transfer speed for FZVPL-8: 25s/pc


4. DESCRIPTION


4.1 Structure


This Car Glass Vacuum Pre-Laminate Machines For OEM Laminated Windshield Glass Processing is composed mainly of:

  • Glass loading conveyor.
  • Glass heating section.
  • Glass cooling and transition section
  • Vacuum system
  • Glass unloading section

4.2 Technical Parameters


Maximum Glass Size1850*1250 mm
Minimum Glass Size1200*400 mm
Glass Thickness1.6mm– 6 mm
Conveyor Height1100-950mm +/- 30 mm
Cycle Time25s/pc

Orientation of Glasses

By convex up (“wings” down)

Deepth of BendMax 240mm
Cross-curvatureMax 40mm
Glass Transfer Speed3 - 18 m/min
Dimension16000mm (Customized)
Total power300 KW
4.3 Utility
Voltage/Frequency380V/50Hz 3ph (Adjustable according to the customer)
PLC Voltage PLC220V
Control Voltage24VDC
Voltage Variation+/-10%
Temperature18℃~35℃
Humidity50%(Max≤75%)
5. ADVANTAGES
  • Special design for the heating and cooling system, to effectively reduce the generation of glass bubbles after high pressure.
  • Conveyor with frenquency inverter.
  • Suitable sensors will be installed to detect glass presence.
  • Automatic temperature control

  • Suitable for automobile glass mass production.

Optional


system that can disconnect the vacuum ring automatically of the connection of vacuum of the conveyor.

  • Automatic vacuum valve close
  • Automatic silicon hose removal
  • Automatic vacuum silicon ring removal
  • Automatic silicon ring return system


6. PACKAGE AND SHIPPMENT


7. LAYOUT (REFERENCE)



8. RELATED PROCESSING LINE MACHINES




9. OUR SERVICE


9.1 Pre-sale Service


FUZUAN's professional technical team will provide you with an all-round and timely service before you make the final decision. It includes,

  • Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
  • Help the customer choose the materials, related in the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection etc.
  • Help the customer arrange all the automotive glass processing machines in the workshop.
  • Arrange visits to other glass processing companies.

9.2 After-sale Service


FUZUAN will provide you complete and systematic after-sale service,which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:

  • On-site installation and training.
  • English manual and Video for machine using and maintenance.
  • 1 year warranty period (Except wearing parts) , life-long maintenance.
  • Via remote service, faults can be immediately localized and targeted actions can be initiated.
  • 24 hours technical support by email or skype or whatapp.
  • High-quality spare parts increase the lifetime of your machine, secure the efficiency and smooth production. We provide you a reliable spare parts service. A fast and on time delivery is our top priority.

10. COMPANY BRIEF INTRODUCTION


FUZUAN is located in Rong Yang Industrial Zone, Xishan District, Wuxi, Jiangsu Province China, we mainly provides professional ONE-STOP glass solution for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicle, such as cars, trucks, passenger cars,cart, bus etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales,with our technological expertise and strong focus on successful implementation, we develop solutions that make the difference, for our customers.


FUZUAN 's main service customers includes AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS etc, all major professional glass enterprises in China and overseas.



Our main products including:

Many different kinds of Auto glass loading machine, before Bando/Bystronic Line and other process,

Automatic raw glass cutting line N/1 before Bando/Bystronic Line,

Automotive glass pre-processing line,

Glass Cutting, breaking, grinding line, CBGD, full aotomatic type and semi-automatic type,

CNC grinding machine,

Glass drilling machine,

Glass washing and drying machine, both for flat glass and curved glass,

Talcum Powdering machine,

Glass screen printing line, includes the printing machine and the drying machine after printing,

Vacuum pre-laminate machine,

PVB assembly conveyor line,

PVB Stretching and Cutting machine,

Glass bending furnace,

Automatic large/small size glass match machine,

Lamination glass stacking machine,

Automatic conveyor line,

Terminal solding machine, Automatic welding machine

PVC Pre-heat line,

Online resistance and optics detection machine,

Various kinds of glass inspection machine, Tension, resistance, thermal break line detection machine,

Complete set of assembly tooling machine etc.


It can be customized according to the special needs of customers', provide and transformation of various standard automotive glass processing equipments and non-standard equipment.


China 300KW Laminated Glass Production Line supplier

300KW Laminated Glass Production Line

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