Tunnel Bottle Aerated Beverage Filling Machine Ss304 220V

Aerated beverage bottles warming machine after bottling



Bottle warming machine
Because carbonated drinks are filled at low temperature (usually 4-10 ℃), and the room temperature in summer is much higher than this, in such an environment, the moisture in the air is easy to condense and condense on the outer surface of the bottle body, which brings inconvenience to subsequent packaging and operation, such as labeling. Especially if it is packed in cartons, the cardboard can be seriously damaged if it is soaked with dew. Therefore, a warm bottle machine must be set behind the filling machine to heat the bottle body to room temperature. The bottle warming machine is a tunnel type spraying equipment, which heats the bottle body through the heat exchange mode of circulating spraying hot water, and has three permanent temperature zones (more temperature zones can also be designed). After segmented heating, the temperature of the beverage center reaches room temperature. Dynamic transition is adopted at the inlet and outlet of the bottle warming machine to reduce extrusion and bottle pouring and manual intervention.



The bottle warming machine is designed and manufactured for the production line of aerated beverage. It is mainly used to eliminate the condensate caused by low-temperature filling on the outer wall of PET bottle or glass bottle, which is convenient for code spraying, labeling, packing, etc. After filling, the aerated beverage shall be preheated. The whole bottle shall be preheated with hot water, and the whole bottle of beverage shall be preheated gradually, so that the whole bottle of beverage can be heated slowly, and the bottle shape will not be deformed due to too fast temperature rise.



The bottle warming machine is designed and manufactured for the production line of aerated beverage. It is mainly used to eliminate the condensate caused by low-temperature filling on the outer wall of PET bottle or glass bottle, which is convenient for code spraying, labeling, packing, etc. After filling, the aerated beverage shall be preheated. The whole bottle shall be preheated with hot water, and the whole bottle of beverage shall be preheated gradually, so that the whole bottle of beverage can be heated slowly, and the bottle shape will not be deformed due to too fast temperature rise.
It is a tunnel spray cooling sterilizer, which is a method of treating filled containers. The treated products are filled into the containers, sealed and covered, and then transported through the conveyor belt into the interior of the bottle warming machine.

Technical Parameter:

The production line of plastic bottle carbonated beverage mainly controls the gas content in the beverage, that is, the more carbon dioxide, the more refreshing the taste, especially in summer. The main components of carbonated drinks are white granulated sugar, water and carbon dioxide. The key technology to control the gas content of carbonated drinks is to reduce the temperature of materials, increase the mixing pressure and reduce the oxygen content of materials. At present, domestic plastic bottled carbonated drinks are mainly occupied by Coca Cola, Sprite and Fanta. Users who set up factories in China generally consider glass bottled carbonated drinks. Let me talk about the equipment included in a complete glass bottled carbonated beverage production line, mainly including purified water production system, recycled glass bottle disinfection, cleaning system, filling and capping system, warm bottle system, strong drying system, code spraying system and plastic framing.
The complete set of carbonated beverage production line provided by our company is divided into the following grades according to the production speed: small 2000 bottles / h, 4000 bottles / h, 7000 bottles / h, 10000 bottles / h, 15000 bottles / h - 36000 bottles / h. Users who need to purchase carbonated beverage equipment can provide the shape, capacity and production speed of the bottle. We can help you design and plan and assist you in setting up a factory.

White granulated sugar accounts for a large proportion in carbonated beverages, and the mixing ratio of syrup and purified water is 1:4 and 1:5. Carbonated beverage factory recommends steam heating and purchase small boilers. The sugar pot and bottle warming machine in the rear section of the whole carbonated beverage production line need to be heated. Compared with electric heating, steam heating needs to reduce the cost a lot. Moreover, in order to reduce heat loss, the sugar melting pot and bottle warming machine adopt sandwich insulation. Ingredients only need syrup, water, essence and other accessories to be dispensed without heating. How to increase the air content of carbonated drinks, here we choose a complete cooling and mixing system. For the cooling system, we are equipped with plate heat exchanger and chiller. The plate heat exchanger is the principle of heat exchange. One section is supplied with cold water, the other end is supplied with materials, and the cold water is provided by the chiller, so that the temperature of materials can be reduced to the temperature we specify, about 1 degree, Then the material is mixed with carbon dioxide in the mixer.



Carbonated beverage production line, glass bottle aerated beverage filling machine, including bottle washing, filling and capping. The recycled glass bottles need to be disinfected and cleaned. For small production, they can be soaked, disinfected and cleaned manually. For large production, full-automatic glass bottle cleaning equipment is required. The cleaned empty bottles are sent to the three in one isobaric filling machine by the conveying chain plate. Clean water is used to flush the inside and outside of the empty bottle. Isobaric filling is adopted for filling. First, the bottle mouth is in close contact with the sealing ring under the filling valve mouth, open the vent valve and inflate the inside of the empty bottle. When the internal pressure of the bottle is consistent with the internal pressure of the hydraulic cylinder, the filling valve is opened, the materials flow along the bottle wall, and the filling stops when the materials reach the air return pipe position, Then release the gas at the bottle mouth to avoid material ejection, then close the vent valve, the bottle mouth and the filling valve leave, and the whole filling is completed. Crown covers are widely used for good sealing, and aluminum threaded covers are also used. The automatic capping machine sends the cover to the cover cleaning tunnel, first disinfects, then cleans, then blows dry, and enters the gland structure with the slide for capping process.



For the carbonated beverage production line, if it is packed in plastic frames, it can not be equipped with a bottle warming machine. The bottle warming machine is mainly used to heat the finished products after capping to raise the material temperature to about 20 degrees, otherwise the bottle body is easy to "sweat" and wet the carton. Domestic sprite and coca cola glass bottles are printed, so labeling is not required in actual production. If the bottle body does not have its own printing, labeling or labeling is also required, and then an ink inkjet printer is configured to spray the current production date at any position of the bottle body, and finally frame and enter the warehouse. It should be noted here that if labeling is selected, the small production line may not be equipped with a bottle warming machine. The finished products after capping can be placed in the specified area to heat up automatically and then labeled, otherwise it is easy to wet the label and paste it firmly. If you choose to set the label, it doesn't matter if you bring some water droplets on the bottle. After sealing, you can set the label directly, and then shrink the label with high-temperature steam.



Plastic bottle carbonated beverage production line solution, carbonated beverage production line, aerated beverage bottling production line.

Zhangjiagang Worldsun Packing Machinery Co.,Ltd. Established in 2001, Is a specialized manufacturer of water purification treatment, water/beverage bottle blow molding machines, water/beverage filling machines, labeling machines, film wrapping machines. With the support of advanced technique from Germany and Italy, highly experienced engineers and customer-oriented after sales service.
Our main products including:
1. 1200-30000 bph Mineral water/pure water production lines
2. 1200-22000 bph Juice/fruit tea hot filling production lines
3. 1200-18000 bph Carbonated/soda beverage production lines
4. 100-1500 bph 5 gallon jar bottle drinking water production lines
5. Glass Bottle Vodka/Wine Filling Line
6. Complete sets of water treatment plants
7. PET bottle blowing machine
8. Bottle Preform/Caps Injection molding machine
Providing ‘Quality Products, Excellent Service, Competitive Prices and Prompt Delivery’, we are now looking forward to even greater cooperation with overseas customers based on mutual benefits. Please feel free to contact us for more information.