Hot Selling Widely Used Concrete Block Making Machine-High precision cutting machinery

JQF-6 Autoclaved aerated concrete cutting machine is one of JQF-4.25 series product. It is a constant cutting developed from moving cutting. The machine is composed of longitudinal cutting machine and transverse cutting machine trolley and guid rail. And, the horizontal cutting machine has been modified from fixed swing, spring tension to frame swing and cylinder tension, and there is contact surface on the frame swing, which increase the service life, and remove the deform defect by the spring tension, it improves the cutting accuracy.

1.Cutting condition

When the casting blank is lift to the cutting trolley after turn 90° and de-mold, it will be moved to the work station of longitudinal cutting machine and transverse cutting machine to have six surface cutting for the casting blank. First, it will be cut 4 surfaces horizontally by the longitudinal cutting machine, and then it will be moved to the transverse cutting machine by the first trolley, and then cut vertically by the transverse cutting machine, and then it will be moved by the first trolley under the hanger which will lift it to the steam curring cavity and go back after the curring, meanwhile the cutting waste will be moved to the waste slurry mixing tank. It takes around 5 minutes to finish the cutting, the second trolley works together after the first trolley, it will move the cutting waste to the tank when the first trolley goes forward.

2.Single machine functio

Longitudinal cutting machine: It cut 4 surface for the casting blank (2 sides and upper and lower horizontal surface), the blank size after cutting is 600mm wide and 1200mm high, and it will be cut horizontally base on product required, and it will mill the tenon on the both end

Transverse cutting machine: It is used to cut the both end of the casting blank, the length will be determined base on the requirement, and it will cut vertically from upper to lower base on the thickness requirement

Trolley: It is used to move the casting blank to the cutting work station and move the cutting waste to the mixing tank

Waste clean trolley: It is a special trolley to move the cutting waste to the waste slurry mixing tank

The guid rail is used only for the trolley running.

3.Technical parameter

Longitudinal cutting machine

Max outside size

Length:10410mm Width:2870mm Height:2550mm

Weight: According to the actual production

Cutting wiring diameter

Longitudinal cutting wire: φ0.5mm

Transverse cutting wiring: φ0.8mm

Transverse cutting machine

Max outside size

Length:6900mm Width:3155mm Height:4000mm

Weight:～15000kg

Vertical cutting reducer

Type: K87-17.1-YEJ5.5-B31-0 Qty:1

4.Structure

All the main parts of the longitudinal cutting machine, transversed cutting machine and cutting trolley are made of square and rectangular steel tube, it has good rigidity, long service life and convenient structure, which is easy to install and adjust

Longitudinal cutting machine: It is composed of Longmen frame, beam, the vertical beam axis, cutting, slotting device, longitudinal steel wiring and wiring cutting tensioning device

Transverse cutting machine: It is composed of Longmen, transverse frame, frame beam, a guide shaft ( a guide sleeve for special lubricants bearings, without refueling ), transverse swinging device, vertical cutting transmission system ( lifting by the sprocket chain composition) and cutting wiring

Cutting trolley: It is composed of trolley body, cutting frame, wheels and running device, etc. It is driven by the speed reducer.

5.Work principle

The longitudinal cutting machine is tighten by the tension device and there is cutting wiring or cutter in the both sides, the front is used to cut the casting blank and the back i used to modified, in order to make ure the width is 600mm. The horizontal cutting has 5 grades, it cut in the angle of 39^°48ˊ. The advantage is the cutting material will come down stably that there will no crack happen, and avoid any destroy. Each wiring has accurate scale to position, in order to make sure the product accuracy

The transverse cutting will start when the casting blank is put on the workstation. The program is that the vertical and horizontal cutting is synchronized. When it is cutting vertically, itis from upper to lower, the power is the reducer of K87-17.1-YEJ5.5-B31-0, the transmission reducer drives the chain wheel to make it cut from upper to lower. Transverse cutting is started by KD05-7.55-Y5.5-4P-M4-A+B, and it will have repeated motion with the help by the eccentric mechanism swinging device, and the cutting wiring in the both end will cut it to the required length and the middle part will be cut as the product required. The cutting wiring is tightened by the cylinder and the accuracy is positioned by the scale, the cutting time from upper to lower is 121.5 seconds

The cutting trolley is special used for moving the cutting material, it is driven by the reducer.

Formerly known as Wuxi SANKON Automation Equipment Co., Ltd., Jiangsu SANKON Building Materials Technology Co. is an enterprise specializing in the research and development and production of a complete range of autoclaved aerated concrete (AAC) machines and AAC production lines. Since 2007, we have introduced a number of new types of building materials equipment. We have been actively analyzing cutting-edge technology from all over the world and have formed a professional technology team focused on the development of new and exciting processing equipment.

In July, 2014, Jiangsu SANKON Building Materials Technology Co., Ltd. was officially founded in Chuanjiang Town, Xinbei District, Changzhou City, Jiangsu Province, with a factory covering 44700 square meters. Today, we have more than 200 employees. The AAC machines manufactured by SANKON has been exported to a wide range of countries, like Russia, India, Iran, Saudi Arabia, Malaysia, Indonesia, Thailand, Vietnam, the United Arab Emirates, and more.

Professionalism
SANKON has always focused on the design and production of high efficiency AAC machines, resulting in the accumulation of valuable experience and engineering techniques.

Our technical team is made up of experts with more than 20 years of experience in the AAC industry. They are professionals with expertise in project design, production processes, and detail control. Some of them worked for the China AAC Institute before they came to SANKON, then they focused all of their efforts into the AAC industry.

With this excellent technical team, we are able to offer clients solutions and equipment that meets all relevant production quality requirements, as well as help building materials manufacturers maximize their economic returns.

Autonomous Production
With an annual production capacity of more than 9 thousand tons of equipment and workshops covering about 25 thousand square meters, SANKON is able to autonomously complete machining, painting, assembling, and testing processes. Parts like metal bodies, hydraulic pressure stations, electric control cabinets and so on are all produced by SANKON.

We are able to offer complete sets of equipment for AAC production line. SANKON is also able to precisely control the function and quality of each piece of equipment to meet customer needs.

Continuous Innovation
Based on German technology, we developed the AAC production lines with additional specifications. At the same time, we have been consistently improving our equipment offerings to meet the various needs of customers.

For instance, the blade used in the pouring mixer was updated from a conventional single blade to a cross blade and flow diversion blade, and now the high speed double blade design results in higher stirring efficiency. The driving method is updated from belt drive to variable frequency drive as it is now directly connected. Besides, each connecting piece is fine finished by us.

Currently, SANKON has obtained 19 patents for components applied in our AAC cutter, mold, transfer cart for AAC block pre-curing and batching automatic control system.

Market Prospect
For many years, SANKON has been focusing on the research and development of AAC machines, as well as collaborating with AAC product manufacturers and providing AAC production line solutions to these AAC product manufacturers. We have served hundreds of clients in the building materials industry and have achieved wide praise.

In recent years, we have developed quickly and achieved production value of tens of millions of dollars.