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ABIS Flexible PCB Manufacturing Process
Double-side Flex-PCB:
Cutting → Drilling → PTH → Electroless Plating → Pretreating → Dry Film Lamination → Position → Exposure → Develop → Pattern Plating → Remove Dry Film → Pretreating → Dry Film Lamination → Position and Exposure → Develop → Etching → Remove Dry Film → Surface Finish → Cover lay Lamination → Lamination → Curing → Immersion Gold → Silkscreen → V-cutting/scoring → Electrical Test → Punching → FQC → Packaging → Shipment
| Item | Speci. |
| Layers | 1~8 |
| Board Thickness | 0.1mm-0.2mm |
| Substrate Material | PI(0.5mil,1mil,2mil),PET(0.5mil,1mil) |
| Conductive Medium | Copper foil(1/3oz,1/2oz,1oz,2oz) Constantan Silver Paste Copper Ink |
| Max Panel Size | 600mm×1200mm |
| Min Hole Size | 0.1mm |
| Min Line Width/Space | 3mil(0.075mm) |
Maximum imposition size (single & double panel) | 610mm*1200mm(Exposure limit) 250mm*35mm(only develop test samples) |
Maximum imposition size (single panel & double panel no PTH self-drying ink + UV light solid) | 610*1650mm |
| Drilling Hole (Mechanical) | 17um--175um |
| Finish Hole (Mechanical) | 0.10mm--6.30mm |
| Diameter Tolerance (Mechanical) | 0.05mm |
| Registration (Mechanical) | 0.075mm |
| Aspect Ratio | 2:1(Minimum aperture 0.1mm) 5:1(Minimum aperture 0.2mm) 8:1(Minimum aperture 0.3mm) |
| SMT Mini. Solder Mask Width | 0.075mm |
| Mini. Solder Mask Clearance | 0.05mm |
| Impedance Control Tolerance | 士10% |
| Surface finish | ENIG, HASL, Chem. Tin/Sn |
| Soldermask/Protective Film | PI(0.5mil,1mil,2mil)(Yellow, White, Black) PET(1mil,2mil) Solder mask (green, yellow, black...) |
| Silkscreen | Red/Yellow/Black/White |
| Certificate | UL, ISO 9001, ISO14001, IATF16949 |
| Special Request | Glue(3M467,3M468,3M9077,TESA8853...) |
| Material Suppliers | Shengyi, ITEQ, Taiyo, etc. |
| Common Package | Vacuum+Carton |
| Monthly production capacity/m² | 60,000 m² |
Quotation from ABIS:
To ensure an accurate quote, be sure to include the following information for your project:
Your custom quote will be delivered in just 2-24 hours, depending on the design complexity.