High Speed Ptfe Teflon Cable Insulating Cable Extrusion Line Wire Production Line

Purpose of Equipment

This equipment is applicable to outer surface extrusion of wires and cables for insulation materials such as FEP FPA ETFE PVDF

Technical Characteristics

1. Extrusion Wire Gauge:

1) Inlet Wire Diameter:

2) Finished Wire Diameter: Φ0.5 mm～Φ3.0 mm

2. Screw Diameter: the screw diameter is 50 mm.

3. Extrusion Capacity (when the head is turned on): Φ50 Machine=max60 kg/h

4. Linear Velocity: 5～100 m/min

5. Length of Production Line: 23 m

6. Installed Capacity: about 45KW/H

7.Color: Sky Blue

Main brands of the spare parts:

Siemens motor YASKAWA inverter

Omron temperature control table NSK Bearing

Taiwan magic powder Touch screen Siemens

PLC Siemens

Payment: T/T, 60% as advance, 40% when machines are ready to deliver

Deliver time: 35days after advance

Warranty:1.0 year(start from the day when the machine is running in Customer’s factory)

. Electrical Control Box

Electric Control Box(Manual and PLC Automatic Control, dual control system)

1．Electric control principle

This system makes centralized operation and processing with the programmable logic controller (PLC) provided by Germany Siemens and realizes the following automatic and accurate control with some special modules and components of Siemens:

1) Speed control: regulating speed by Yaskawa, it can trace the motor parameters automatically and obtain greater torque and more steady speed under the super low speed by changes of speed mould, vector control of magnetic flux, on-line auto adjustment and avoiding the effects of motor temperature. Meanwhile, the PLC adjust the host and the coordinated control of wire take-up, wire storage and wire rewinding to their own best conditions, so as to ensure the stabilization of line diameter ΦD in the Ac/Dc process of production line, improve the production efficiency and reduce the production cost.

2) Temperature control: adopting the Siemens EM231 temperature control mould and PLC automatic control, replacing normal contactor with the FOTEK solid state relay, and with the characteristics of high precision and long life.

3) Control panel: with the (10.4 color) touch screen of Siemens, operation parameters such as show temperature, set temperature and machine speed, friendly operation interfaces such as host and take-up single and coordinated control, stop selection for broken, fault display, operation record and so on, humanization design and simple, easy and safe operation.

2. Main Electric Control Box

1) 11-level PID automatic temperature control system, ammeter, voltage meter and digital meter counter.

2) Line diameter remote indicator of outer diameter testing and controlling instrument

3) Power display, power switch and emergency switch

4) Host and take-up synchronization control system

5) Single and coordinated control of system

6) Setting a certain meter and broken to stop automatically

7) Line speed meter/ meter counter of FOTEK, contactor of Taiwan Shilin, switch button ofTaiwan Tend, relay of Japanese Omron and other main electric elements imported fromJapan and Taiwan.

3. Tension control box of wire storage support

Wire storage support’s start/stop, tension adjustment and so on.

4. Electrical box of wire-rewinding machine

1) Control switch of wire rewinding machine

2) Meter counter and stop selection for a certain meter

3) Alarm for a certain meter

4) Regulation switch of wire rewinding speed

5) Emergency switch for whole line

YUYANG MACHINE Co., Ltd. Was established in Dongguan city which is close to Guangzhou city in the year of 2009.

YUYANG MACHINE is professional manufacturer of cable extruder machine, copper bunching machine, wire twisting machine, copper drawing machine , coper oven, copper enameling machine, cable twisting machine, tapping machine. And we also provide parts like pay off rack, pay off machine, OD testing machine, Cable printing machine , coiling machine, meter count stand, caterpillars, pulling machine, iron bobbin, ABS bobbin.

We make 50 extruder line, 70 extruder line, 80 extruder line, 90 extruder line, 100 extruder line;

120 extruder line, 150 extruder line, 630 cantilever twisting machine line, 800 cantilever twisting machine line, 1000 cantilever twisting machine line, 1250 cantilever twisting machine line, 1000 bow twisting machine line. 1250 bow twisting machine line, 500 bunching line,630 bunching line, frame twisting machine line, tapping machine line...

We can help customer set up new cable factory, we can provide new production line for CAT5&6 internet cable, television TV cable, house wire, power cable, fire cable, automotive wire,

We have engineer who have more than 20 years experience in cable area, who will provide our customer the best suggestion when they are planing building new factory. We will tell you which machine is the best for your cables. And we will give customer’s training when they buy machines from us. We will install the machine, train their workers and give our professional advice for their cable project.

We already help customer to set up new cable factory in some country like Algeria, Nigeria, Sudan, India. . . . And we already sell machines to Pakistan, Egypt. . . . . .

We have good reputation from our customer, and if you need build new factory or add machines in your factory, then contact us, also if you have some problems in your cable production line such as PVC come out, copper is with center deviation , can not get good tension or right twisting pitch, or other problem then contact us too.