Synthetic Graphite Production Acheson Process

Brand Name:Hengyang
Certification:ISO9001
Model Number:HC-622
Minimum Order Quantity:1
Delivery Time:20-40 days
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Location: Zhengzhou Henan China
Address: 500m West, Cross road of Rizhao and Industrial Road, Mazhai Industrial Zone, Zhengzhou City, China
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The Acheson process is used to produce synthetic graphite, typically by heating carbon-containing materials at high temperatures.


Raw Material Preparation:

Petroleum coke or other carbon-rich materials are mixed with a binder like coal tar pitch. The mixture is shaped into desired forms, such as blocks or rods.


Placement in Furnace:

The shaped carbon material is packed with a sand-like material (silicon carbide) in an electric furnace to help control the temperature during heating.


Heating (Graphitization):

An electric current is passed through the furnace, heating the material to temperatures around 2500–3000°C. At these temperatures, carbon atoms rearrange into graphite’s crystalline structure.


Cooling:

The material is slowly cooled down over a period to ensure proper crystallization. Rapid cooling can cause cracking or defects in the graphite structure.


Graphite Extraction:

Once cooled, the synthetic graphite is removed from the furnace, with impurities being brushed or blasted off.


Final Processing:

The synthetic graphite may undergo further shaping, cutting, or purification, depending on its intended application, such as electrodes or battery-grade graphite.


Synthetic Graphite Production is ecologically more damaging. The Energy intensive Acheson process produces notable amount of NOx, SOx and particulate matter pollutants.

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Synthetic Graphite Production Acheson Process

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