Product Details
LED UV Curing System for Pulp Molding - Eco-Friendly & Cold Cure
Solution
Product Description:
This advanced UV curing system utilizes the latest LED technology
to provide an energy-efficient and environmentally friendly curing
solution. It emits a precise wavelength of UV light, resulting in
minimal heat generation ("cold cure"), drastically lower energy
consumption, and zero ozone production. It is ideal for
heat-sensitive pulp substrates and sustainable manufacturing
initiatives.
Technical Parameters:
Parameter Category | Specification | Notes |
---|
UV Source | LED Array | Wavelength customizable (365nm, 385nm, 395nm, 405nm) |
Peak Irradiance | Up to 20 W/cm² | High intensity for fast curing |
Lamp Life | > 20,000 hours | Massive reduction in maintenance and consumable costs |
Power Consumption | ~70% less than arc lamp | Drastically lowers operational costs (OPEX) |
Curing Temperature | < 40°C (104°F) | "Cold Cure" prevents warping of delicate pulp products |
Instant On/Off | Yes | No warm-up or cool-down, saves energy |
Control System | PLC with Ethernet/IP | Energy monitoring dashboard |
Application:
Perfect for curing coatings on heat-sensitive and thin-walled pulp
molded products, such as egg trays, premium packaging, and delicate
consumer goods. Suits manufacturers aiming to reduce their carbon
footprint and energy costs.
Customization:
The system is highly customizable. The LED wavelength can be
specified to match your photoinitiator package. The array size,
shape, and irradiance can be scaled to your product's geometry and
line speed.
Feature:
- Ultra-Low Energy Use: consumes a fraction of the power of
traditional arc lamp systems.
- Cold Cure Process: Eliminates thermal damage to delicate pulp
substrates.
- Minimal Maintenance: No bulbs, reflectors, or shutters to replace
for years.
- Sustainable Choice: No mercury and lower energy demand align with
green manufacturing principles.
- Precision Curing: Targeted wavelength ensures efficient and
consistent curing.
Support and Services:
Extended warranty on LED arrays, lifetime remote support, and
detailed energy saving reports.
Packing and Shipping:
The LED-UV module is shock-mounted and shipped in a custom
foam-insulated crate to protect the sensitive optics. Clearly
marked for easy installation.
FAQ:
- Q: Is LED-UV performance as good as traditional UV?
- A: For coatings formulated with matching photoinitiators, yes. It
provides a superior cold cure process. We can assist in customizing
the solution, including coating recommendations.
- Q: What is the total cost of ownership (TCO)?
- A: While the initial investment may be higher, the TCO is
significantly lower due to massive energy savings, zero lamp
replacements, and reduced cooling needs.
Company Profile
Company Profile
Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design,
research, development, manufacturing as one of the UV equipment, UV
equipment and coating, infrared IR equipment, professional
production enterprises, automation equipment, environmental
equipment, the implementation of the whole plant export.
At present, the company produces the product variety is complete,
has been widely used in external wall insulation integration, inner
wall decorative plate plastic spraying, bamboo and wood coating,
screen printing, PCB, LCD, LED, electronic components, shoe
materials, glass products, adhesive, fiber, vacuum plating UV,
water transfer printing and many other fields of industry, and has
been praised by customers.
Since its start has been the spirit of "high-tech, high investment,
high-quality, high-management" of the modern strategy for your
business to provide the best, the best service is our aim and the
supreme glory, let us cooperate to carry to create more
high-quality products, which all sectors of society to create a
better future!
Company has passed ISO9001: 2015 quality management system
certification.