Application of electric heating mixing tank:
The electric heating mixing tank has the advantages of energy
saving, noise reduction, corrosion resistance, strong production
capacity and convenient cleaning. It is widely used in dairy, food,
pharmaceutical, chemical, beverage and other industrial sectors as
necessary equipment for electric heating, heat preservation and
sterilization, or slurry storage. Working principle: High-shear
dispersion emulsification is to efficiently, quickly and evenly
distribute one phase or multiple phases to another continuous
phase, and under normal circumstances, each phase is insoluble in
each other. Due to the strong kinetic energy brought by the high
tangential speed and high-frequency mechanical effect of the
high-speed rotation of the rotor, the immiscible solid, liquid, and
gas phases can be uniformly and finely instantaneously under the
combined action of the corresponding mature technology and
appropriate additives After dispersing and emulsifying, after high
frequency reciprocation, stable and high-quality products are
finally obtained.
Put the solid or liquid in the mixing tank before use, heat the
liquid while mixing while discharging, and put it in the storage
tank after stirring. It can be used in food (dairy),
pharmaceutical, daily chemical, beverage, oil, chemical, paint and
other industries as intermediate buffer, liquid storage, stirring,
mixing equipment heating, mixing and mixing or sterilization
treatment.
Product description:
The batching tank is a top-opening type, which has the functions of
heating, automatic temperature control, heat preservation, and
stirring; it has the advantages of fast heat transfer, large
temperature difference adaptation, and convenient cleaning. It is
widely used in food (dairy), pharmaceutical, daily chemical,
beverage, oil, chemical, pigment and other industries for heating,
mixing and sterilization. It is especially suitable for small and
pilot test use in units and scientific research institutions
without steam heat source. It can also adopt a fully enclosed
structure according to process requirements.
Product structure and features:
1. Main technology and structural performance: 1. Volume: 300L,
500L, 600L, 1000L~5000L.
2. Heating method: the electric heating rod is inserted into the
jacket, and the heating is even and there is no cold zone. Heat
transfer oil or water is injected into the jacket as the heating
medium to generate heat energy to heat the materials in the tank.
3. Material heating temperature: ≤350℃; material heating time:
20min~90min (depending on process requirements).
4. Temperature control: Use electric thermocouple to measure
temperature and connect with temperature controller to measure and
control temperature (temperature difference ±≤1°C), and adjust the
temperature of materials. The temperature controller is installed
in the electric control box, and the temperature transmission rod
is inserted straight into the bottom of the tank, so that the
temperature can be indicated even when the material is used in a
low position.
5. Tank body: inner surface is mirror polished, roughness Ra≤0.4μm.
6. Upper cover: Two openable movable covers, which are easy to
clean, and the inner and outer surfaces are mirror polished
(roughness Ra≤0.4μm).
7. The structure of the inner tank bottom: it is processed into an
R angle by spinning, and there is no dead angle after welding and
polishing with the inner tank body, and it is inclined at 5° to the
direction of the discharge port, which is convenient for cleaning
the material without stagnation.
8. Jacket form: full jacket, used to add heat transfer oil or water
to achieve the purpose of heating and cooling during work.
9. Insulation material: It is filled with pearl wool, rock wool or
polyurethane pouring and foaming to maintain the temperature
difference with the outside, and achieve the effect of heat
insulation.
10. Surface treatment of the outer shell: mirror polishing or 2B
primary color matt or 2B matte surface treatment.
11. Stirring device: Stirring at the center of the top. The output
shaft of the reducer and the shaft of the stirring paddle are
connected by loopers, which is convenient for disassembly and
cleaning.
12. Stirring speed: 15~120r/min (constant speed); stirring paddle
type: frame type, anchor type, blade type, turbine type, etc.
(according to process requirements).
13. Equipment configuration: electrical control box, temperature
meter, material and liquid inlet and outlet, medium inlet and
outlet (oil inlet and outlet), vent (oil spill hole), etc.
14. Material: inner tank SUS304 or SUS316L; jacket is Q235-B or
SUS304; outer protective shell is SUS304.
15. The process opening of each inlet and outlet pipe and the
welding place of the inner tank adopt the arc transition of the
flanging process, which is smooth and easy to clean without dead
corners, and the appearance is beautiful.
The electric heating jacket mixing tank is used to mixing material
like juice, milk, drink, chemicals, cosmetics and so on.
The heating method is to heat the heating medium by the electric
heating tube installed in the jacket of the tank body to generate
heat energy to indirectly heat the material in the tank.
Because of its uniform heating, high use temperature (up to 300℃),
fast heating speed, accurate temperature control, low pressure and
high thermal efficiency, heat transfer oil is widely used as a
heating medium in such equipment.
Including:
1, quick open manhole at top
2, anti foaming liquid inlet,
3, CIP cleaning head,
4, dust proof respirator,
5, glass lever gauge
6, sampling valve
7, anti rotational flow outlet
8, low liquid lever sensor
9, height adjustable stand
10, Inclined oar agitator
11,Heating pipe