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Profile of 3000BPH 3 in 1 12-12-4 Carbonated soft drink filling
machine:
The mono-bloc machine is integrated with washing filling and
capping together;
DGF series is used for carbonated drink packed in PET bottles;
The most advanced technology from Japan and Germany is employed in
the design.
The bottle enters into the filling part of two-in-one machine by
air conveyor through poking bottle star-wheel. The bottle that
enters into the filler is hold by neck holding plate. The filling
valve acted by the cam can realize up and down. It adopts pressure
filling way. The filling valve opens and begins filling when it
moves down and touches the bottleneck, the filling valve move up
and leave the bottleneck when it finishes filling.
The full bottle is transferred to the capping part through hold
neck transition poking wheel. The stop screwing knife holds the
bottle neck, keeps bottle upright not rotating. The screw capping
head keeps in revolution and autorotation. It can finish a whole
capping course including catching, pressing, screwing, discharging
through the action of the cam. The full bottle is transferred to
bottle outlet conveyor to the next process through poking wheel.
The whole machine is enclosed with windows, the height of enclosed
window is higher than the peak of the 2 in 1 machine, in the bottom
of the enclosed window has return air outlet
The whole machine is controlled by PLC with touch-screen as the
human-machine interface. The amount of the drinks in the storage
tank can be controlled automatically. The filling and capping will
be stopped automatically when there is no bottle. When bottles are
cramped wrongly or when caps are not available, the machine can be
stopped automatically.
The frequency changing technology is used to adjust the operation
speed sleeplessly.
Main parameters of 3000BPH 3 in 1 12-12-4 Carbonated soft drink filling machine:
Description: Mono-bloc washing-balanced pressure filling – capping
unit
Material: Body-SUS304
Rinsing pressure: 0.25-0.3Mpa
Filling temp: ≤4℃
Filling precision: ≤+1mm
Filling pressure: 0.25-0.4Mpa
Compressed air pressure: 0.4-0.6Mpa
Rinsing: bottle neck blocking (Germ tech)
Filling: Constant pressure filling (Germ tech)
Capping: Magnetic screw capping (Germ tech)
Set up
PLC | Mitsubishi Japan | 1pc |
Contactor | Schneider Germany | 1pc |
Air switch | Schneider Germany | 1pc |
Schneider Germany | 1pc | |
stabilized voltage supply | MingWei TaiWan | 1pc |
Photo electricity | Autonics Korea | 1pc |
Touch screen | Easyview Taiwan | 1pc |
Model: DCGF12-12-4
Capacity: 2000-3000BPH (500ml)
Applicable bottle: PET bottle PET cap
Applicable filling content: carbonated beverage/ gas water
Main motor Power: 2.2KW
Dimension: 2350*1850*2100/2450mm
Weight: 3500kg
Equiment list of 3000BPH 3 in 1 12-12-4 Carbonated soft drink filling and packing line:
4, 3000BPH automatic soft drink bottling part | ||||
4.1 | Triblock washing-filling-capping unit | DGF12-12-4 | 2350*1850*2100/2450 | 1set |
4.1.1 | Air conveyor | FS-1 | 2.2m | 1set |
4.1.2 | Belt conveyor | SYS-1 | 2m | 1set |
4.1.3 | Light checker | DJ-1 | 800 | 1pc |
4.1.4 | Air blowing cap elevator | TSJ-1 | 600*600*2800 | 1set |
4.2 | Bottle Blow Dryer | CG-1.2 | 1200*600*1800 | 1set |
4.3 | Single adhesive labeling machine for round bottles | T-751 | 2000*1300*1600 | 1set |
4.3.1 | Date coding device(auto ribbon coding) | / | / | 1suit |
4.4 | Semi-auto shrink packing machine | 5538+5040 | 3600*950*1680 | 1set |
4.5 | Connection conveyor | / | 2m | 1suit |
4.6 | Place empty bottle platform | SUS304 | 1000*1000mm depth:250mm | 1set |
4.7 | Bottle collection platform | SUS304 | 1500*1500 | 1set |
4.8 | Air compressor | 0.36m3/min | 1145*840*440 | 1set |