Filling Line Bottle Supply With Elevator Empty PET Bottle Unscrambler
Brand Name:BOTTLING MACHINERY
Certification:CE/ISO9001-2008
Model Number:LPJ-22
Minimum Order Quantity:1
Delivery Time:10-15 working days
Payment Terms:L/C, D/A, D/P, T/T, Western Union, MoneyGram
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Address:
JinGang town,Zhangjiagang city,JiangSu province, China
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Description of Filling line bottle supply with elevator empty PET bottle unscrambler
The LPJ-22 push-type bottle unscrambler is characterized by high
efficiency of unscrambled bottles and less damage to the bottles.
Compared with unscrambled bottles using other principles, it is
used more in beverage production plants.
The appearance of the main body of the equipment is cylindrical,
and the bottom of the outer cylinder is equipped with adjustable
feet for adjusting the height and level of the machine. There are
one inner and one outer rotating cylinder in the cylinder, which
are respectively installed on a set of double-row toothed large
plane bearings. The outer side of the inner rotating cylinder is
equipped with a bottle drop groove, and the inner side is equipped
with a lifting mechanism equal to the number of the bottle drop
groove. The outer rotating cylinder is equipped with a
bottle-separating groove corresponding to the bottle-falling
groove. A fixed umbrella tower is installed in the center of the
machine. When the hoist is activated according to the lack of
bottle signal from the bottle detection device set on the umbrella
tower, the bottle falls on the umbrella tower from the center of
the top of the machine and slides to the edge of the umbrella tower
to enter the lifting mechanism. The lifting mechanism pushes the
bottle into the bottle drop groove under the action of the cam.
Each time the machine rotates, each lifting mechanism acts three
times, that is, three bottles in each bottle falling groove fall
into the bottle separating grooves installed on the outer rotating
cylinder, which makes the operation efficiency of the bottle
unscrambler higher. At the bottle outlet, there is a
bottle-shifting star wheel to send the bottle into the air duct.
The bottle-shifting star wheel is connected to the motor main shaft
through a synchronous toothed belt.
Main feature of our Automatic dropping grooves type Bottle
Unscrambler:
1) The outer cylinder, rotating cylinder and the part in contact
with the bottle are made of stainless steel AISI304. The frame part
is welded by carbon steel, and the surface is treated with rust
prevention and spraying.
2) Large double-row flat toothed bearings.
3) The cylinder body adopts a closed structure and maintains a
slight positive pressure to prevent dust intrusion.
4) There are two movable covers on the top of the barrel, which is
convenient for maintenance and cleaning.
5) Under normal circumstances, there is no need to stop the machine
for manual cleaning. If a large number of deformed or abnormally
sized bottles
If the bottle drop slot is blocked, the detection switch in the
machine will send out an alarm signal and stop the machine and the
machine. Operator can root
Follow the fault indication on the electric control cabinet to
clear it.
6) The specially designed bottle drop groove can be adapted to the
bottles with a small difference in size, and it can be realized by
adjusting the bottle drop groove appropriately. There is no need to
replace the bottle drop tank, saving investment. However, when the
diameter and length of the bottle are changed, some parts need to
be replaced to adapt to the change of the larger bottle shape.
7) In the middle of the barrel, there is a replacement port for the
bottle-dropping groove, which is convenient for disassembly and
assembly of the bottle-dropping groove and clearing the blockage.
8) There is a maintenance port at the bottom of the barrel, which
is convenient for maintenance personnel to enter the bottom of the
machine.
9) There are complete safety protection measures. When the
maintenance door and mold replacement door are opened, the machine
cannot be started, and manual operation can be used at this time
The device controls the machine.
10) The bottle unscrambler is equipped with a bottle jam detector,
which can effectively protect the safety of the machine. The
reverse bottle will be at the junction of the bottle output wheel
and the air duct.
Culling.
11) The umbrella tower in the center of the unscrambler is equipped
with a bottle detector to control the start and stop of the bottle
feeding elevator.
12) The outer cylinder is equipped with a lubricating nozzle, which
can easily add lubricating oil to gears, bearings and cams.
13) The main motor's frequency conversion speed regulation can
easily set the production speed, and can automatically change the
speed and start and stop according to the condition of the bottle
on the air duct.
14) The air circuit system is equipped with a pressure switch and a
closing valve. If the compressed air is not connected, the machine
cannot be started. The closing valve is linked with the start and
stop of the machine,
Save gas consumption.
15) Stainless steel electric control cabinet, with inspection
lights inside the cabinet, and PLC automatically completes the
entire working process of the bottle unscrambler and hoist.
16) The main electrical components (frequency converter, PLC,
photoelectric switch, relay) all adopt MITSUBISHI, OMRON, SIEMENS,
etc.
Pieces.
17) The gas system adopts German FESTO products.
18) Guarantee to provide spare parts replacement during the
warranty period and timely (no more than 24 hours in emergencies)
on-site maintenance services.
19) Provide complete equipment operation manuals, maintenance
manuals, spare parts manuals, printed and electronic versions of
electrical drawings, and provide complete equipment operating
procedures.
Parameters of all models of our Automatic dropping grooves type Bottle Unscrambler:
| Model | LPJ-18 | LPJ-20 | LPJ-22 | LPJ-24 |
| Capacity(500ml) | 8000BPH | 10000BPH | 12000BPH | 20000BPH |
| Dimension(mm) | ￠1800*2200 | ￠2000*2200 | ￠2200*2200 | ￠2250*2200 |
| Working positions | 18 | 20 | 22 | 24 |
| Number of layers | Single | Single | Single | Double |
| Weight | 2500Kg | 2800Kg | 3000Kg | 4200Kg |
| Air pressure | 0.7Mpa | |||
| Air consumption | 0.2M3/min | |||
| Main machine motor | 1.1KW | 1.1KW | 1.5KW | 2KW |
| Elevator power | 0.55KW | |||
| Empty bottle elevator | 3600*1300*1300mm | |||
Filling Line Bottle Supply With Elevator Empty PET Bottle Unscrambler
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