Smt Oven Reflow Solder Machine Heller Reflow Soldering Oven Heller
1809 MK3 Pcb Oven Reflow Machine for Smt Machine Line
The domestic reflow soldering machine is a crucial piece of
equipment in the electronics manufacturing industry, primarily used
for soldering surface mount devices (SMDs) onto printed circuit
boards (PCBs). This machine ensures reliable electrical connections
and is essential for producing high-quality electronic assemblies.
Functionality:
1. Heating Process: The reflow soldering machine uses a controlled
heating process to melt solder paste applied to the PCB. The
heating is typically done in multiple zones, allowing for precise
temperature control to avoid damaging sensitive components.
2. Solder Paste Application: Prior to reflow, solder paste is
applied to the PCB pads. The machine can accommodate various types
of solder pastes, ensuring compatibility with different components
and applications.
3. Conveyor System: The machine features a conveyor system that
transports PCBs through different heating zones. This continuous
movement allows for efficient processing of multiple boards in a
single run.
4. Cooling Phase: After the soldering process, the PCBs enter a
cooling zone where they are rapidly cooled to solidify the solder
joints. This step is critical for ensuring strong and reliable
connections.
5. Quality Control: Many reflow soldering machines include
integrated inspection systems to check for defects such as
insufficient solder or misaligned components, ensuring that only
quality products proceed to the next manufacturing stage.
Parameter | Details |
Model | 1809MK3 |
Dimensions | 5310*1250*1490mm |
Weight | 2350kg |
Number of Heating Zones | 8 upper / 8 lower |
Heating Zone Length | 3121mm |
Number of Cooling Zones | 2 (built-in) |
Electrical Requirement | 380V 50/60Hz; 220V 50/60Hz (optional) |
Power | 64KW/64KW/67KW |
Start-up Power | 32KW/32KW/34KW |
Normal Power Consumption | 10KW/10KW/12KW |
Heating Time | Approximately 30min |
Temp Control Range | Ambient temperature - 300ºC |
Temp Control Method | PID closed-loop control + SSR drive |
Temp Control Accuracy | ±1.0ºC |
PCB Delta Ts | ±1.5ºC |
Abnormal Alarm | over-temperature or under-temperature after constant temperature |
Board Drop Alarm | Tri-color signal light: Yellow - Heating; |
| Green - Constant temperature; Red - Anomaly |
Maximum PCB Width | 400/450mm (610mm optional) |
Component Height | 25mm above/below the PCB board |
Convey Direction | Left to right (optional: right to left) |
PCB Conveyance Method | Air oven = Chain + Mesh belt; |
| Nitrogen oven = Chain (mesh belt optional) |
Usage Instructions:
1. Setup: Position the reflow soldering machine in a clean and
controlled environment. Ensure all necessary connections and
materials are ready.
2. Load PCBs: Place the PCBs onto the conveyor system, ensuring
they are properly aligned and secured.
3. Configure Settings: Use the control panel to input parameters
such as temperature profiles, conveyor speed, and time settings
based on the solder paste specifications.
4. Start the Reflow Process: Activate the machine and monitor the
process to ensure that the heating and cooling phases occur as
planned.
5. Regular Maintenance: Conduct routine checks and maintenance to
ensure the machine operates efficiently and reliably.
Application Areas:
Domestic reflow soldering machines are widely used in:
1. Consumer Electronics: For assembling devices like smartphones,
tablets, and computers.
2. Automotive Electronics: In the production of electronic control
units and sensors.
3. Medical Devices: For soldering components in critical medical
equipment.
The domestic reflow soldering machine is essential for ensuring
high-quality solder joints and reliable electronic assemblies in
various applications.
other machine
We are smt support provider for smt machine parts and equipment
.such as reflow solder oven, Wave Soldering Machine, Pick and Place
Machine, SMT PCB Printer, SMT AOI SPI Machine, SMT Reflow Oven, PCB
conveyor , smd counter ,loader & unloader machine ,nozzle / feeder
, feeder storage cart smt reel rack , smt grease , solder paste
mixer, KIC thermal profiler,smt tape ,SMT Assembly line and so on .
wenzhan Techonologies Co.,Ltd
In 2009, Shenzhen wenzhan Technology Co., Ltd. was established to
build a more timely and effective communication platform, and
realize the company's service tenet of serving leading
customers.The engineers of the company are professional technicians
who have been certified by the original factory for more than 10
years. They always adhere to the value of putting the interests of
customers first, and provide customers with high-quality equipment
accessories, consumables, fixtures and technical support services.
In order to effectively reduce the cost of customers, the company
set up a machining plant, and changed most of the feeder parts to
self-produced parts, so as to ensure sufficient inventory and
reduce the cost of customers at the same time.
Why Choose Us?
It is precisely because wenzhan technology has the following
advantages over the same industry that
more and more customers choose wenzhan as their preferred supplier.
1. Professional pre-sales advice support
2. Excellent after-sales technical service
3. Flexible payment and return policy
4. One stop solution for SMT accessories
5. Stock in the factory with sufficient stock and fast delivery