Product Details
Automatic Railway Monorail Frame Mounting And Dismounting Press
Application scope:
This monorail frame mounting and dismounting Press is applicable
for the mounting and dismounting of the hollow axles for various
monorail frame. It can generate, record, save and print the
pressing curves. Intelligent judgement of the pressing curve. The
press is applicable for the railway maintenance workshop.
Technical parameters:
Maximum cylinder force | 250 tons |
Ram cylinder Qty | 2 pcs |
Cylinder stroke | 600 mm |
Cylinder speed (fast forward/retreat) | 1000 mm/min |
Pressing speed | 0~300 mm/min |
Positioning accuracy | Not more than ±0.1mm |
Re-positioning accuracy | Not more than ±0.05mm |
Pressure sensor accuracy | 0.25% FS |
Center height of the hydraulic cylinder piston | 600 mm |
Inside height of the gantry frame | 1200 mm |
Inside width of the gantry frame | 2400 mm |
Maximum load of the machine | 2000 kg |
Total installed power | Approx.20kW |
Machine weight | Approx. 15000 kg |
Overall dimension (LxWxH) | Approx. 7200x4000x2000 mm |
Noise level during working | Not more than 75dB |
Power supply | 380V/50Hz, 3 phase, AC |
Air supply | 0.5±0.1 MPa |
Ambient temperature | 5~40 ℃ |
Relative humidity | Not more than 90% |
(*Above parameters are indicative, and can be modified as per
customer's requirements.)
Machine features:
- The monorail frame mounting and dismounting press can meet the
mounting and dismounting of various monorail frame and hollow
axles.
- It's able to complete the mounting work of hollow short axle and
monorail frame. During mounting, the monorail frame is lifted by
the workshop crane.
- The monorail frame mounting and dismounting press is mainly
composed of chassis, two fixed columns, Double hydraulic cylinders,
two support trolley, two claw devices, hydraulic system and
electrical control system etc.
- Siemens PLC and AdvanTech industrial computer to control the
operation.
- Equipped with high-resolution of displacement sensor and pressure
sensor, ensuring the correct record of the pressing curves (force
vs displacement, displacement vs time and force vs time)
- Intelligent judgement of the pressing curve, avoiding the wrong
manual judgement.
- Adopt the centering mechanism for center hole positioning.
- The whole steel structure design, and the finite element technology
is used to analyze the deformation of the structure under various
stress conditions, and optimize the design to ensure that the
overall structure is reasonable, safe and reliable, and has good
rigidity.
- Gantry closed loop structure, Double hydraulic cylinders.
- The machine main body and hydraulic station are provided with
protection cover.
- The press machine will be installed in a foundation pit.
Technical Documents:
The following technical documents will be supplied along with the
machine when delivery in hard copy and soft copy in English
language (provide E-copy to the buyer before delivery):
- Operating and maintenance instruction manual;
- General arrangement drawing, Hydraulic schematic diagram,
Electrical schematic diagram;
- Foundation drawing;
- Spare part list, Special tool list;
- Product certificate/Factory Acceptance Certificate, packing list,
etc.
Warranty & After-sale Service:
One year of free warranty and lifetime maintenance for the
equipment for your purchased equipment. During the warranty period,
only due to design defects, manufacturing quality, and quality of
purchased parts, our company is responsible for free maintenance.
The company provides the required replacement parts (except for
consumable parts). Over the warranty period, repairs only are
charged at the cost price. At the same time, you will enjoy a
lifetime software upgrade from the date of purchase; our engineers
will provide a quick response when service is required.
Company Profile
Hubei Heqiang Machinery Development Limited by Share Ltd. was
established in December of 2000. The company is located in Ezhou
city which is next to Wuhan, with an area of 40,000 square meters
and 120 employees. Since its establishment, Hubei Heqiang is mainly
engaged in R&D, design, manufacture, sales, maintenance and
service of railway transit application equipment and forging
equipment. After 20 years' rapid development, Hubei Heqiang has
already grown into the leading manufacturer of rail transit
equipment and forging equipment in the market.
Hubei Heqiang is a High-Tech enterprise and owns nearly 120 patents
in area of railway application equipment and forging equipment,
including 10 invention patents and 6 software copyrights. The
company always adheres to the quality policy of "Innovative design,
Strict control, Elaborate assembly and Customer satisfaction", and
currently has more than 150 sets of equipment for metal machining,
welding and test. It has formed an unique system of equipment
configuration and quality control and got the certificates of
ISO9001:2015, ISO14001:2015 and ISO45001:2018. During business
operation process, Hubei Heqiang always adheres to the
implementation of the industry's highest management standards,
continuous improvement of the work, continuous improvement of
products and service, to reach the maximum pursuit of customer
satisfaction.
We are committed to build Hubei Heqiang into the most advanced
manufacturer of railway transit application equipment, to provide
better products and service for railway transit equipment industry.