PE PVDF Pipe Hydraulic Hdpe Butt Fusion Welding Machine Hot Melt
Brand Name:SUNTECHMACH
Certification:ISO
Model Number:SHT160-2A
Minimum Order Quantity:1 set
Delivery Time:20days
Payment Terms:T/T
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Location:
Hangzhou China
Address:
NO.58, LEITING ROAD. HANGZHOU, CHINA
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within 47 hours
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Product Details
PE PVDF Pipe Hydraulic Hot Melt Welding Machine Hdpe Butt Fusion Welding Machine Plastic Pipe Field Butt Welder
PVDF PP Tube Welders Hydraulic Automatic HDPE 220V Plastic Butt Fusion Welding Machine For 63mm to 160mm
Plastic pipe welding machine Application
The machine should be operated on a dry area. The protective measures should be adopted when it's used in rain or on wet ground. The machine is operated by 220v±10%, 50Hz, if extended wire should be used, it should have enough lead section according to its length. Milling cutter with limit switch can prevent the accidental activation.The raw material of the machine frame is aluminum alloy, 45°slant design, is better to operate.
Plastic pipe welding machine Technical Data
Preparation
Preparation for welding HDPE Pipe manual Butt Fusion Welding
Machine 1. Before operation, all equipment parts shall be placed on
a stable and dry place. 2. Confirm that the power supply used meets
the requirements of the equipment, the equipment is in good
condition, and the electrical circuit is not damaged; the detection
indicator works normally, the milling cutter blade is sharp, and
the parts and operating tools are complete. 3. Replace the required
fixture according to the outer diameter of the welded pipe.
Other size in option
We have size of 160mm, 200mm, 250mm, 315mm, 355mm,450mm,630mm,800mm, 1200mm,1600mm.
Welding procedure
- Clip the tubes on the loop of frame with each sides, make sure the both sides on the same line (the tubes may not be round enough) by adjusting the screws on the loop, and turning tubes.
- Put the milling cutter between 2 ends of tubes, and then turn the handle to close the cutter and tubes.
- Switch on the milling cutter, milling the 2 ends of tubes continuously.
- Switch off the milling cutter, and turn the handle to take the cutter out. Check the 2 ends of tubes on the same line (If not, milling one more)
- Insert the heating plate between 2 ends of tubes, then turn the handles for heating.
- Once the tubes getting the heat enough, turn out the handle and take out the heating plate quickly. Then turn the handle to connect the 2 ends of tubes very shortly.
- Keep the handle to shape the welding circle.
Advantage
1. Using Teflon coating material imported from Japan, after twice
coating and three processes.
2. The solid core of the Heating plate is thickened and non-stick
tube, the heat transfer is even, supporting the aviation connection
line to ensure the contact safety of the power supply.
3. Compared with other manufacturers, the thickness of Heating
plate is increased by 5mm, and the heat storage and thermal
conductivity are strong.
1. High power milling cutter, mirror cutter disk, strong motor,
high concentricity, smooth milling.
2. High-power Bosch drill is adopted for milling motor, which is
strong and strong without slipping
3. The milling cutter is equipped with a limited position switch,
which can be rotated only when placed in the frame to prevent
accidental injury.
HDPE melt-up time pressure reference list
welding temperature: 210 degrees.
| Melting Specifications | ||||||||
Pipe Dia. (mm) | Wall thickness (mm) | Section (cm2) | Turn-up Pressure (Mpc) | Turn-up Heigth (mm) | Pressure of Absorption of heat (Mpc) | Time of Absorption of heat (Sec) | Butt Time (Sec) | Cooling Time (Sec) |
| SDR-17.6 Pipe | ||||||||
| 63 | 3.6 | 6.71 | 0.8 | 0.5 | 0.7 | 40 | 4 | 5 |
| 75 | 4.3 | 9.55 | 0.9 | 1 | 0.7 | 50 | 5 | 7 |
| 90 | 5.2 | 13.85 | 1 | 1 | 0.8 | 70 | 6 | 9 |
| 110 | 6.3 | 20.51 | 1.1 | 2 | 0.8 | 90 | 7 | 11 |
| 125 | 7.1 | 26.30 | 1.2 | 2 | 0.9 | 110 | 8 | 13 |
| 140 | 8.0 | 33.18 | 1.3 | 2.5 | 0.9 | 120 | 9 | 15 |
| 160 | 9.1 | 43.13 | 1.4 | 2.5 | 1 | 130 | 10 | 17 |
| 180 | 10.3 | 54.92 | 1.5 | 3 | 1.1 | 140 | 11 | 19 |
| 200 | 11.4 | 67.54 | 1.6 | 3 | 1.2 | 150 | 12 | 21 |
| 225 | 12.8 | 85.32 | 1.7 | 3 | 1.3 | 170 | 13 | 23 |
| 250 | 14.2 | 105.20 | 1.8 | 3.5 | 1.4 | 180 | 14 | 25 |
| 280 | 15.9 | 132.00 | 1.9 | 3.5 | 1.5 | 200 | 15 | 27 |
| 315 | 17.9 | 167.00 | 2 | 3.5 | 1.6 | 220 | 16 | 29 |
Note: if the environment temperature is less than 5℃ , heating time should be extended by 5%
Learning of hot melt welder
A hot melt welder, also known as a hot melt welding machine or hot air welder, is a tool used for joining thermoplastic materials together. It uses heat to soften the plastic surfaces and then applies pressure to fuse them, creating a strong bond.
Here's a basic overview of how a hot melt welder typically works:
Heating Element: The hot melt welder features a heating element or heat gun that produces a stream of hot air or an electrically heated element. This heat source is used to heat the surfaces of the thermoplastic materials to their melting point.
Preparation: Before welding, the surfaces to be joined are usually cleaned and prepared to ensure proper adhesion. This may involve removing any contaminants or roughening the surfaces to improve bonding.
Heating and Melting: The hot air or heating element is directed onto the surfaces of the thermoplastic materials, softening them and bringing them to a molten state. The heat is applied evenly to both surfaces to ensure proper fusion.
Pressure Application: Once the surfaces are sufficiently heated and melted, the hot melt welder applies pressure to bring the surfaces together. This pressure helps to ensure intimate contact between the molten plastic, allowing it to fuse and create a strong bond.
Cooling and Solidification: After the pressure is applied, the hot air or heating element is removed, and the welded joint is allowed to cool and solidify. The cooling process allows the molten plastic to harden, forming a solid and durable weld.
Hot melt welders are commonly used in various industries, including plastics fabrication, automotive repair, roofing, and flooring installation. They are especially effective for joining thermoplastic materials such as PVC, polypropylene, polyethylene, and ABS.
It's important to note that different types of hot melt welders may have varying features and capabilities. Some hot melt welders may also incorporate additional functions, such as temperature control, speed control, or different nozzle attachments, to accommodate different applications and materials.
When using a hot melt welder, it is essential to follow the manufacturer's instructions and safety guidelines to ensure proper operation and minimize the risk of injury or damage.
PE PVDF Pipe Hydraulic Hdpe Butt Fusion Welding Machine Hot Melt
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