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PVDF And PP Pipe Jointing Hdpe Plastic Butt Fusion Welding Machine 2.3KW

PVDF And PP Pipe Jointing Hdpe Plastic Butt Fusion Welding Machine 2.3KW

Brand Name:SUNTECHMACH
Certification:ISO
Model Number:SHT160-4
Minimum Order Quantity:1 set
Delivery Time:20days
Payment Terms:T/T
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Location: Hangzhou China
Address: NO.58, LEITING ROAD. HANGZHOU, CHINA
Supplier`s last login times: within 47 hours
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Product Details

High Quality Automatic Butt Welders Hdpe Plastic Butt Fusion Welding Machine PVDF And PP Pipe Jointing Machine With Low price


Plastic pipe welding machine Application


The machine should be operated on a dry area. The protective measures should be adopted when it's used in rain or on wet ground. The machine is operated by 220v±10%, 50Hz, if extended wire should be used, it should have enough lead section according to its length. Milling cutter with limit switch can prevent the accidental activation.The raw material of the machine frame is aluminum alloy, 45°slant design, is better to operate.


Plastic pipe welding machine Technical Data


Product Name
HDPE Plastic Butt Fusion Welding Machine For 63mm to 160mm
Model
SHT160 -4
Specification
Working Range: 63-160mm
Pipe size: 63,75,90,110,125,140,160mm
Power: 2.3Kw, 220V, 50/60Hz
Heating board max temp: 270°C
*4 clamps,B type handle
Features
1. Milling cutter with limit switch can prevent the accidental activation.
2.The raw material of the machine frame is aluminum alloy, 45°slant design, is better to operate.
3. Lower start-up pressure make the small diameter pipe weld more reliable.
4.Welding position can transform that it is convenient for welding all kinds of pipe fittings.
5. Standalone dual channel timer can record both of heat and cooling hours, when timing is over, the timer will give an alarm.
6. High-precision shockproof pressure gauge with large dial is easy to read.
7. The lift of the machine can take the milling cutter and heating plate to the designated
spot quickly.

Plastic pipe welding machine Selling feature


Suitable for butt welding of plastic pipes and fittings made of PE, PP, and PVDF in a ditch in worksite or workshop.

Consists of basic frame, hydraulic unit, planning tool, heating plate, support for planning tool & heating plate, and optional parts.

Removable PTFE coated heating plate with separate temperature control system

Electric planning tool

Be made of light weight and high strength material; simple structure, small and delicate, user friendly.

Low starting pressure ensures reliable welding quality of small pipes.

Changeable welding position enables to weld various fittings more easily.

High accurate and shockproof pressure meter indicates clearer readings.


Other size in option


We have size of 160mm, 200mm, 250mm, 315mm, 355mm,450mm,630mm,800mm, 1200mm,1600mm.


Preparation

Preparation for welding HDPE Pipe manual Butt Fusion Welding Machine 1. Before operation, all equipment parts shall be placed on a stable and dry place. 2. Confirm that the power supply used meets the requirements of the equipment, the equipment is in good condition, and the electrical circuit is not damaged; the detection indicator works normally, the milling cutter blade is sharp, and the parts and operating tools are complete. 3. Replace the required fixture according to the outer diameter of the welded pipe.

1. Using Teflon coating material imported from Japan, after twice coating and three processes.
2. The solid core of the Heating plate is thickened and non-stick tube, the heat transfer is even, supporting the aviation connection line to ensure the contact safety of the power supply.
3. Compared with other manufacturers, the thickness of Heating plate is increased by 5mm, and the heat storage and thermal conductivity are strong.


1. High power milling cutter, mirror cutter disk, strong motor, high concentricity, smooth milling.
2. High-power Bosch drill is adopted for milling motor, which is strong and strong without slipping
3. The milling cutter is equipped with a limited position switch, which can be rotated only when placed in the frame to prevent accidental injury.

Learning of HDPE pipe welding machine

HDPE (High-Density Polyethylene) pipe welding machines, also known as HDPE pipe fusion machines, are specialized tools used for joining or welding HDPE pipes together. HDPE is a versatile and durable material commonly used in various applications, including water supply, gas distribution, irrigation, and industrial piping systems.


There are different types of HDPE pipe welding machines available, and the specific type used depends on the size and requirements of the pipes being joined. Here are the two most common types of HDPE pipe welding machines:

Butt Fusion Welding Machine: Butt fusion is the most widely used method for joining HDPE pipes. A butt fusion welding machine is used for this process. The general steps involved in butt fusion welding are as follows:


1. Pipe Preparation: The ends of the pipes to be joined are cleaned and faced to ensure a smooth and flat surface.

2. Heating: The butt fusion machine is heated to the required temperature, typically specified by the HDPE pipe manufacturer. The heating element of the machine is placed between the pipe ends, heating them to the melting point.

3. Joining: Once the pipe ends reach the proper temperature, the pipes are quickly and accurately aligned using alignment clamps. The heated pipe ends are then brought into contact with each other, and pressure is applied to fuse them together. The pressure is maintained until the molten material cools and solidifies, creating a strong and leak-proof joint.

4. Cooling and Inspection: After the fusion process is complete, the joint is allowed to cool. Once cooled, it is inspected to ensure proper fusion and joint integrity.


Electrofusion Welding Machine: Electrofusion welding is another method used for joining HDPE pipes, especially for smaller pipe sizes. An electrofusion welding machine is used for this process. The general steps involved in electrofusion welding are as follows:

1. Pipe Preparation: The ends of the pipes to be joined are cleaned and fitted with electrofusion couplers or fittings that have embedded heating elements.

2. Electrofusion Process: The electrofusion welding machine is connected to the electrofusion couplers or fittings. The machine controls the fusion process by applying a specific voltage and current to the heating elements. The heating elements melt the surrounding HDPE material, and when the molten material solidifies, a fusion joint is formed.

3. Cooling and Inspection: After the fusion process is complete, the joint is allowed to cool. Once cooled, it is inspected to ensure proper fusion and joint integrity.

It's important to note that the specific procedure for HDPE pipe welding may vary depending on factors such as pipe size, thickness, and the manufacturer's recommendations. It is crucial to follow the welding machine manufacturer's instructions, as well as any applicable industry standards and local regulations, to ensure safe and proper fusion of HDPE pipes. Additionally, certified and trained personnel should perform HDPE pipe welding to ensure the quality and integrity of the welded joints.


Notice
Common problems of various components of the hot melt machine when connecting PE pipes: 1. The maximum temperature of the heating plate of the heating plate reaches 250 °C, so be sure to pay attention to the following categories: ① Wear anti-cutting gloves ② Pay attention to the safety precautions of the actual operating staff. After the welding is completed, it should be placed in a special heating plate support frame. ③ The heating plate should be cooled before transportation to prevent fire. ④ After the electric welding is completed, put the heating plate in a safe area to prevent others from accidentally touching the burn. ⑤ Grasp the door handle when lifting the heating plate. Do not disconnect the switching power supply of the heating plate ⑧ Remember not to touch the heating plate with force 2. Milling cutter ① Before cutting the pipe (piece), make sure that the end face of the pipe (piece) is clean and free of dirt to prevent damage to the cutting blade ② Pipe (piece) cutting After the end, after the milling cutter disc stops rotating, take out the milling cutter disc and store it. ③ Hold the door handle when obtaining the milling cutter disc. ④ The milling cutter disc can only be rotated when it is installed on the welding frame. Do not arbitrarily adjust the toggle switch of the milling cutter. 4. Frame ① Check the parts/materials to be welded to ensure that they are accurately clamped on the frame , to ensure the welding quality of electric welding. When heating, the actual operating staff should stand off the welding machine moderately. ② During electric welding, if the movable chuck and the fixed chuck collide, it is not necessary to use the main gate of the welding machine to shut down, only move the work The pressure adjustment lever can open the chuck. ③ When transporting the rack, make sure that the chucks are all tightened to prevent them from falling off.
China PVDF And PP Pipe Jointing Hdpe Plastic Butt Fusion Welding Machine 2.3KW supplier

PVDF And PP Pipe Jointing Hdpe Plastic Butt Fusion Welding Machine 2.3KW

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