High Speed Efficient Operation 3''- 6''PVC Pipe Production Line With HYZS80/156 Conic Twin Screw Extruder
Brand Name:Hypet
Certification:ISO9001,CE
Model Number:3''- 6''PVC pipe Production Line
Minimum Order Quantity:1set
Delivery Time:35~45days
Payment Terms:L/C, T/T
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Location:
Shenzhen Guangdong China
Address:
ROOM 2205 ANGEL BUILDING 4 ROAD BAGUA, SHENZHEN, CHINA
Supplier`s last login times:
within 31 hours
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Product Details
3’’- 6’’ PVC pipe Production Line With HYZS80/156 Conic Twin Screw extruder
A .Speciality of HYPET PVC 3’’- 6’’ Pipe Extrusion Line
| SN | Items | Description |
| Features | High output | 500kg/h , with high speed |
| High efficient | Stable quality, efficient operation make high qualified | |
| Energy saving | It can save energy 20-30% by machine and software. | |
| Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
| Machine information | Products | Hot and cold pipe |
| Raw material | PVC powder | |
| Output | 300-500kg/h | |
| Production Speed Max | 5m/min | |
| Products diameter range | Φ3”--Φ6” |
| Working condition | Electric power | 3-phase, 420v +/- 10% , 50Hz (others for option |
| Total power | 70kw for install power, actual running power:37kw | |
| Cooling water | ≤ 20°C ≥ 0.3Mpa | |
| Compressed water | ＞ 0.3m3/min, ＞ 0.5Mpa | |
| Overall sizes ( L*W*H) | 24000* 1600*2500 mm | |
| Machine General explanation | Center height | 1000mm |
| Operation direction | From right to the left ( other can be for option ) | |
| Output | The output capacity varies with the materials and the operation conditions. | |
| Technology remarks | remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed |
B. Commercial Items
| SN | Parts name | Qty |
| 1 | High efficient type Conic twin screw extruder HYZS-80/156 in high output type, output 500-550kg/h with main motor 55kw, With two dosing feeder systems, one is for PVC powder another is for recycle | 1 |
| 2 | Auto loader | 1 |
| 3 | Die head | 1 |
| 4 | Vacuum tank with stainless steel SS304 in 6 m | 1 |
| 5 | Haul off with 4 claws | 1 |
| 6 | Planery cutter with hydraulic feeding system | 1 |
| 7 | Stacker | 1 |
Remarks:
1. Condition of the price Ex-works Wuhan China
2. Payment mode: 30% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T. or L/C at sight
3. Delivery period: 60 days after order confirmed.
4. Validity period: 30 days after issured
5. Warranty: one year after commissioning in the customer shop
6. Training: both in china and in the customer shop are Available
7. If necessary, The supply can send the engineers to the buyer for commission under the condition, but the buyer will pay the two ways flight hotel and meal, and the salary of 80 USD/day/one person.
C. Specification of the Machine
1. HYZS-80/156 high output twin screw extruder 1 set
| SN | Parts name | Specification | Description |
| 1 | Extruder | Extruder model | HYZS-80/156 conic twin screw |
| Output | 450-550kg/h for pipe | ||
| Center height | 1060mm | ||
| Dimension | 3700 x 1400 x 2750mm | ||
| Weight | 4100kg | ||
| 2 | Screw | Diameter | Ø80/156 mm |
| Material | 38CrMoAlA + special alloy | ||
| Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
| Rotate speed | 0~39 r/min | ||
| Core of the screw | Auto control for temperature (Oil cooling will be for option ) | ||
| 3 | Barrel | Special Bimetal barrel | In two parts, front part will be with special alloy inserted. For high Caco3 |
| Feeding Part of the barrel | 38CrMoAlA | ||
| Fron part of the barrel | SKD11 with heat treatment | ||
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
| 4 | Temp/ pressure transducer | Quality | China famous brand |
| Structure | Separately senses both in pressure and temperature | ||
| Cable | High isolated cable line | ||
| Screen | Both in monitor or screen display |
| 5 | Heater and cooling fans | Heating control area | 4 zones |
| Heating way | Cast aluminum/ ceramics | ||
| Heating power | 32kW | ||
| Cooling system | Low-noisy barrel cooling fan | ||
| Cooling power | 0.55kw x1 set +0.37kw x 1 sets/Liquid cooling x 1 set | ||
| Water/oil cooling | One zone in front part for option | ||
| Heat isolating | Special isolating material and structure for energy saving. | ||
| 6 | HYPET Gear box | Housing material | Ductile iron |
| Gear material | 20CrMnTiA | ||
| Gear surface | Hardened and ground in high precision | ||
| Axis material | 40Cr | ||
| Temperature of oil | Controlled by two system, | ||
| Rubber sealer | Imported specal rubber sealer used | ||
| Bearings | Wih famous and reliable brand. | ||
| 7 | Twin screw Dosing feeder | Supplying material motor | 1.5 kW |
| Speed range | 1-50 RPM | ||
| Powder bridge | Anti powder bridge with high Caco3 | ||
| Inverter | Delta heavy loader type | ||
| 8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
| Motor power | 3 kw | ||
| Vacuum tank | Easy to be clean | ||
Auto clean device | Air control auto Clean device for option. | ||
| 9 | Driving motor | AC motor power | 55 kW in Siemens brand |
| AC inverter controller | Delta in heavy type | ||
| 10 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
| Electric components | Branded in Siemens,Schneider,RKC Omron,ABB,FUJI,and small unimportant parts in China famous brand | ||
| Extra temperature zone for die head | 10 zones | ||
| Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . 4, PLC monitor control system with button adjustment for controlling screw speed with easy . |
2. Auto loader for extruder 1 set
3. Die head 1Set
| SN | name | Description | |
| 1 | Size for pipe | For Ø3’’- Ø6’’ pipe sizes | |
| 2 | Pipe thickness | For Ø3’’, 1.2mm 1.5mm ...... provided by the customer For Ø4’’ 1.2mm 1.5mm ..... provided by the cusotmer For Ø6’’ 1.8mm 2.5mm ..... provided by the cusotmer | |
| 3 | Material of die head | Special alloy | |
| 4 | Melt pressure/Temp | Equipped with Melt press/Temp | |
| 5 | Heating zones | 6 zones | |
| 6 | Flow surface | All flow surface polish and chrome | |
| 7 | Material of calibrating sleeves | Stainless steel and harden shining polish and with water jacket | |
4. Vacuum Calibrating tank in 6 m stainless steel 304 without painting 1 set
| SN | Specification | Description |
| 1 | Material | Stainless steel 304 |
| 2 | Working range | Ø 3’’-Ø 6’’ |
| 3 | Length | 6000mm |
| 4 | Center height | 1000 mm |
| 5 | Vacuum Tank type | One tank, in one chamber |
| 6 | No. of pipes | 1 pipe |
| 7 | Movable motor power | 0.75 kW |
| 8 | Moving range front & rear | 700 mm |
| 9 | Left and right adjustment | 100mm |
| 10 | Cover on the top | Anti broken glass thick plate cover |
| 11 | Vacuum pump | 4 kw *1 set |
| 12 | Water pump | 5.5 kw *1 set |
| 13 | What spray pipe numbers | 4 pieces |
| 14 | Nozzle type | Atomized intensive cooling |
| 15 | Spraying mouth | 1” x Ø4-Ø3 |
| 16 | Pipe supporter | Nylon supporter plate |
| 17 | Back and forth | 800mm in 0.75kw |
| 18 | Cross movement | 120mm |
| 19 | Up and down | 100mm |
| 20 | Filter | 2 sets in G2” with by pass way |
| 21 | Clean the filter | By pass line for cleaning the filter |
| 22 | Vacuum cyclone | Yes, with it |
| 23 | Silence function | Silence device for each vacuum pump |
5.Haul off unit in 4 claws 1 set
| SN | name | Description | |
| 1 | Haul off type | 4 claws type of Rubber caterpillar type | |
| 2 | No of caterpillar | 4 sets | |
| 3 | Working ranges | Ø3’’~Ø6’’ | |
| 4 | Driving method | Driven by Silicon rubber block | |
| 5 | Motor and control type | AC motors with famous brand Delta inverter control system |
| 6 | Haul off range: | 3-6inch pipe will be 4 belts |
| 7 | Motor power | 0.85 kW x 4 sets servo motor control |
| 8 | Max. Traction force | 26,000 N |
| 9 | Haul off speed range | 0.1-5 m/min |
| 10 | Caterpillar width | 74 mm |
| 11 | Effective length of caterpillar | 1600 mm |
| 12 | Caterpillar adjustment | Upper two caterpillar can be adjusted By cylinder |
| 13 | No. of cylinder | Two cylinders in each chain |
| 14 | Down caterpillar | Adjustabel |
| 15 | Gear box type | Strong helical harden gear box |
6.Planetary cutter 1 set
| SN | name | Description | |
| 1 | Cutting type | Planetary with round blade type | |
| 2 | Working range | Ø3’’~Ø6’’ | |
| 3 | Max. cutting thickness | 20 mm | |
| 4 | Cutting motor type & power | AC 2.2 kW x 1 set | |
| 5 | Blade style | Saw blade + chamfering function | |
| 6 | Control system | Siemens PLC | |
| 7 | Type of Control | PLC type with the whole line | |
| 8 | Cutter speed | 8 m/min | |
| 9 | Center height | 1,000 mm | |
| 10 | Revolution motor power | 2.2 kW x 1 set | |
| 11 | Cutter and chamfering cutter | Tool alloy | |
| 12 | Cutter Clamping way | Cast Aluminium halves clamping for each diameter | |
| 13 | Cutter feeding | Hydraulic feeding | |
| 14 | Cutting hydraulic system | 0.75 kW hydraulic station | |
| 15 | Synchronous mode | Cylinder with servo control system | |
| 16 | Cutting dust | with Dust and scrap collection device. | |
7. Stacker 1 set
| SN | name | Description | |
| 1 | Pipe length | 3-6m | |
| 2 | Control way | Coder or limit switch control and Pnumatci cylinder | |
| 3 | Material | SS304 for the pipe contact faces | |
High Speed Efficient Operation 3''- 6''PVC Pipe Production Line With HYZS80/156 Conic Twin Screw Extruder
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