Q235 Steel Conveyor Belt Idlers

Q235 Steel Conveyor Belt Idlers

Belt Conveyor Rubber Cushion Idler Impact Flat Roller For Bulk Material Handling Equipment

In spite of the correct alignment of a conveyor structure and belt splice, it is a common phenomenon for a belt to misalign at times, mainly as a result of incorrect material loading (off centre) or in cases where a conveyor is mounted onto a mobile stacker / reclaimer where the fall across the boom causes the belt to move to one side.A solution to belt misalignment can be to install self-aligning idlers sets or training idlers which are able to detect belt misalignment and automatically re-align the belt.

The self-centralising troughing set is designed as a series of rollers arranged in a trough positioned onto the supporting transom.The installation of the self-centralising troughing sets is advised to be positioned on the upper strand rather than the return section, and used only when the workingconditions require.

The self-centralising troughing sets are usually equiped with guide roller to keep the belt aligh when the conveyor running.

belt conveyor impact idler each part introduction

1. Manufactured by steel pipe especially for high precision roller, compared with ordinary steel pipe, the diameter and wall thickness tolerance,bending degree,ovality is very little which can make the roller have minimum radial play eccentricity,strong load,low shaking and less noise

2. High precision and brightness cold drawn shaft with 1045 material

3. Rollers are fitted with deep groove 2RS and 2Z bearing with C3 and C4 internal clearance with HRB,SKF,NSK,TNT,FAG brands.

4. Bearing Housing formed by punching many times which can assure high precision. The wall thickness is 1-2mm thicker than DIN standard which can increase 40% stability and roller’s carrying capacity. It can make the roller not deformed even working under overload environment and increase roller’s lifetime.

5. TK contact multiple labyrinth seals made of nylon,ABS have great advantage in water and dust resistance

6. Rubber Rings: Abrasion Resistant, Shock Absorbing,The size and hardness can be customized as per client's requirements.

The Roller features:

1) Steady running, reliable quality and reduce maintenance;

2) Less movement longitudinally, rotating smoothly, extends the life span;

3) Various bearing housing and sealing structure are available for the customer's choice;

4) Multi pass labyrinthine sealing, preventing the mixed dirt and water immersed;

5) Manufacturing by steel pipe especially for of high precision roller, ensuring the strong load, low shaking and less noise.

Different type of conveyor idlers:

1. Flat/Carrier/Carrying Rollers: Used to handle bulk&unit material.
2. Impact Rollers: Installed at the loading point to absorb the shocks and to help protect against belt damage.
3. Return Rollers: Used to sustain and support the belt during its return section and performs a cleaning action
---Return rollers with Spaced Rings (Rubber Disc Rollers)
---Return Rollers with Helical Rubber Rings (Spiral Rollers)
4. Self-aligning/Training Rollers: Used to adjust the belt deviation, preventing hunting and ensuring stable operation of conveyor belt.
---Tapered self-aligning rollers
---Friction self-aligning rollers

HEBEI QINYI CONVEYING EQUIPMENT CO.,LTD is founded in 1994, QINYI has professional production workshops and modern production lines. covering an area of more than 60,000 square meters, with the registered capital of more than USD1,888,000.

QINYI mainly engaged in designing and manufacturing bulk conveying systems and equipment, we are specialize in gravity conveyor. roller and pulley.QINYI products are widely used in mining, coal, port, power station,building and metallurgy, etc.

With the high quality, reasonable price, fast delivery, good after-sales service. QINYI has obtained the customer high praise and keep cooperation now.

In order to ensure the quality of the products, QINYI have passed the ISO9001:2000 quality management system certification. According to GB/T19001:2000 standard, QINYI has established a quality management system, which provides a reliable guarantee for the quality stability.

It's our principle in business to honor the contract and keep our promise.

QINYI has exported to Italy, Germany, Hungary, America, Holland, Chile, Tunisia, Malaysia, Vietnam, Philippines, Indonesia, Pakistan and many other countries.

QINYI welcome you to send us the inquiry and other questions, we would like to improve with you together and looking forward to cooperate with you at any time.

Thanks & Best Wishes