CZ Roll Forming Machine

CZ Purlin Roll Forming Machine Roller Shutter Door Roll Forming Machine Sandwich Panel Roll Forming​

Specifications:

Composition:

1. Decoiler
With two tapered electric bulgy clamps, and its carrying capacity is 8 tons. The inner diameter of the roll material is about 500 to 600mm, the maximum diameter of steel coil is 1800mm. Clamp motor power is 2.2kw with 4-pole normal motor. Adopt ZQ250 speed reducer, its speed ratio is 31:5.
2.Leveling Machine
Wallboard seven-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine before and after has vertical guide roll. Feed inlet port equipped with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor power:7.5kw, 6-pole normal motor, ZQ350speed reducer, speed ratio: 20:49, φ200 arrester brake.

3.Punching Machine
Adopt YL32-315 four-column hydraulic punching machine, and hydraulic station motor power is 22kw. One set of two waves guardrail plates punching cutting die, design and process mainly according to users' design drawings. The material of mold inserts and plunger chip is Cr12MoV alloy steel. The punching machine before and after equipped with adjustable guide roll. (guide roll material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped with a set of spare blade and plunger chip.

4.rapid feeding material mechanism
It has two pairs of feeders and requires two becomes one.
pinch automatically, motor power:2.2 kw, ZQ250 speed reducer, hand-turn compressing

5.Photoelectric Length-measuring Device
number: two pairs, cut length: 4320mm, length accuracy < ±3.0mm

6. Main Forming Engine
This unit includes 11 molding processes with independent open arch structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ; universal transmission shaft between the roller shafts, and the universal transmission shaft type is140-275. Use 1.5 inch dual chain drive between the speed reducer.

7.Forming Mold
A set of two wave guardrail plate roll forming die, designed and processed according to the national standard. The material is GCr15, and the overall quenching hardness is HRC58°~ 62°.

8.material Receiving Platform
Roller type material receiving station, 5m length, 6# steel welded.

9.Control System
Common control system. Can manually and automatically control the harmony of various parts of of the whole production line.

Kunshan Brave Tech Co.,Ltd is a manufacturer and trader for steel coil slitting machine , steel coil cutting machine, high speed flying shear machine and other related moulds.

Kunshan Brave located in Jiangsu province, with be richly endowed by nature geographical advantage; strong technical force; efficient management team and strong sales service ability, the company developed rapidly, product and services of radiation throughout the country and exported to Southeast Asia, the Middle East, India and Pakistan, South America around.

Our company is professional in designing and producing all kinds plates processing machines. At present, we have own team of design, production and sales. We can provide our customers with one-stop and high quality service.

Kunshan Brave has for many years engaged in the metal industry of flying shear machine, leveling shearing and slitting machine research and development, management, production and sales of professional team.Company strict implementation of ISO9001 2008 quality management system standard, after many years of innovation and development, set up across the country and abroad sales system.Excellent quality and perfect after sale service system to win a large number of loyal customers for the company, the more highly recognition industry and authority.

In the actual operation process, Kunshan Brave vigorously promote technological transformation and industrial upgrading, for market resources, technical information, the company at all levels of leadership research and development departments and scientific research personnel to carry out technical research, technical cooperation and after-sale technical services. Products from the production orders to the assembly and delivery, in strict accordance with the quality management system for the operation, strict quality control, and fully meet the needs of users, in the customer first philosophy, always put the customer in the first place.