Tube Cutting Machine for Conveyor Rollers Idlers

A Tube Cutting Machine for Conveyor Rollers/Idlers is a specialized industrial machine designed to accurately cut steel or other metal tubes to specific lengths for the production of conveyor rollers and idlers, which are essential components in bulk material handling systems.

Description:

A Tube Cutting Machine tailored for conveyor rollers and idlers typically features high-precision and high-speed capabilities, ensuring clean, burr-free cuts for further processing like welding, machining, or assembly.

Key Features:

1. High Cutting Accuracy:

   • Precision control ensures tubes are cut to exact lengths, reducing material waste and improving production quality.

2. Multiple Tube Size Handling:

   • Adjustable fixtures or automatic clamping mechanisms allow cutting of various tube diameters (commonly from 76 mm to 220 mm) and thicknesses.

3. Automatic Feeding:

   • Equipped with automatic loading systems for high production efficiency.

4. Cutting Methods:

   • Rotary Cutting (Planetary Cutting): For seamless tube cutting without deforming the material.

   
   

5. Control System:

   • PLC-based for programmatic control.

6. Safety Features:

   • Enclosed cutting areas, emergency stop systems, and interlocks to ensure operator safety.

Applications:

• Manufacturing conveyor rollers, idler rollers, and return rollers used in:

  • Mining

  • Cement plants

  • Coal handling systems

  • Steel plants

  • Warehousing and logistics

Advantages:

• High productivity with minimal manual intervention

• Improved cut quality and consistency

• Reduced waste and rework

• Seamless integration into roller production lines

①　It adopts PLC human-machine interface control, which is convenient and simple to operate.

②　It adopts servo motor, ball screw and feeding, with high precision.

③　The rotary cutting method is adopted. When cutting, the cutting tool rotates but the tube does not rotate.

The cutting section is smooth with fewer burrs.

④　The cutting tools are made of white steel or carbide, which can be replaced quickly and easily after wear.

⑤　The equipment has the characteristics of fast cutting speed, high precision and low labor intensity, and has been widely used in many industries.

China-Techpart Precision Technology Co., Ltd (short as China-Techpart) is professional international export

company which specialized in producing conveyor belt roller punching press bearing housing and relative

sealing. China-Techpart business have extended all over the world such as Mexico, Russia, Chile, Brazil, UK,

USA etc, which have established good relationship with famous customers in main countries and region of the

world. Our global market share is growing bigger and bigger. China-Techpart already received highest recognition

more than 50 countries and over 200 customers with highest quality and professional service which is the cornerstone

of rapid expansion in the international market

China-Techpart wholly owned holding company which have 4 advanced technology punching press production

lines, high precision injection production center, as well as modern mould machining center. Now China-Techpart

is China's largest and most complete varieties professional punching press bearing housing and sealing parts

manufacturing. China-Techpart's production ability over 5 million sets of bearing housing annually, All export

products will be checked by equipments imported from Italy, the tolerance is accurate to 0.001mm, which ensure

the products diamonds quality. China-Techpart can supply belt conveyor roller bearing housing and sealing type such

as TK, TKII, and DTII etc. China-Techpart also can produce in according with your exact requests.

China-Techpart's bearing housings is not only the indispensable parts of common conveyor roller manufacture, but

also the preferred products chosen by roller manufacture with high-speed, long-distance and large capacity transportation,

which can be widely used in the national major projects as mine, steel, cement, coal, electric power and seaport industry.

The advantages of China-Techpart roller bearing housing and relative sealing are following:

Ø Excellent material. The material are used cold rolled sheet from Bao steel Co., Ltd, Wuhan Iron & Steel Corp

Ø Fatigue resistance, no deformation and no distortion

Ø Good Polish effect, no stretching scars and burrs

Ø High precision, low eccentricity

Adhering to the principle of "develop together with grateful heart and contribute society endlessly", China-Techpart

holds the hope that we work together to create brilliant future with high-quality product, reasonable price and best

service. China-Techpart focus on a strategic further, for build company unique "China-techpart" world brand. Our

goal is to make the "China-techpart" as the Chinese bearing housing appellation.

China-Techpart unique business goal:

Make "China-techpart" to be landmark brand of China bearing housing around world market.