Automatic Welding Machine for Conveyor Rollers Idlers

Automatic Welding Machine for Conveyor Rollers / Idlers

The Automatic Welding Machine for Conveyor Rollers and Idlers is a high-precision, high-efficiency industrial solution designed specifically for the mass production of conveyor roller components. Engineered to deliver consistent weld quality, this machine automates the end-cap welding process, ensuring strong, uniform joints while reducing labor costs and production time.

Utilizing advanced control systems—such as PLCs, servo motors, and automated clamping mechanisms—the machine precisely aligns and welds the roller tubes to the bearing housings or shafts. Its programmable settings allow for adjustments based on roller size, material thickness, and welding parameters, making it ideal for various roller types and sizes.

Key Features:

• Automated Welding Process: Ensures consistent and high-quality welds with minimal human intervention

• High Production Efficiency: Ideal for large-scale roller and idler manufacturing

• Precision Alignment: Accurate positioning of roller components using servo-driven or pneumatic systems

• Customizable Settings: Adjustable parameters for different roller diameters, lengths, and materials

• Durable & Reliable Construction: Built for continuous operation in industrial environments

• Safety Systems: Includes protective enclosures and emergency stop mechanisms

Applications:

This machine is essential in conveyor roller manufacturing facilities, particularly for industries such as:

• Mining

• Cement

• Steel

• Bulk Material Handling

• Power Plants

• Ports & Terminals

By automating the welding process, manufacturers can significantly increase throughput, improve product consistency, and reduce operational costs.

①　This machine adopts gases such as CO2, Ar+CO2, Ar+CO2+O2 as welding shielding gases or uses flux-cored wire + CO2 shielded welding methods which has high welding strength.

②　 It can automatically adjust the center, weld at the same time, and pneumatically clamp. It adopts a control system with an imported programmable controller (PLC) as the core, replacing the traditional relay logic control circuit.

③　The brand of the welding machine can be specified by the user or provided by the user.

④　The reliability, applicability and working efficiency of the equipment have been improved.

China-Techpart Precision Technology Co., Ltd (short as China-Techpart) is professional international export

company which specialized in producing conveyor belt roller punching press bearing housing and relative

sealing. China-Techpart business have extended all over the world such as Mexico, Russia, Chile, Brazil, UK,

USA etc, which have established good relationship with famous customers in main countries and region of the

world. Our global market share is growing bigger and bigger. China-Techpart already received highest recognition

more than 50 countries and over 200 customers with highest quality and professional service which is the cornerstone

of rapid expansion in the international market

China-Techpart wholly owned holding company which have 4 advanced technology punching press production

lines, high precision injection production center, as well as modern mould machining center. Now China-Techpart

is China's largest and most complete varieties professional punching press bearing housing and sealing parts

manufacturing. China-Techpart's production ability over 5 million sets of bearing housing annually, All export

products will be checked by equipments imported from Italy, the tolerance is accurate to 0.001mm, which ensure

the products diamonds quality. China-Techpart can supply belt conveyor roller bearing housing and sealing type such

as TK, TKII, and DTII etc. China-Techpart also can produce in according with your exact requests.

China-Techpart's bearing housings is not only the indispensable parts of common conveyor roller manufacture, but

also the preferred products chosen by roller manufacture with high-speed, long-distance and large capacity transportation,

which can be widely used in the national major projects as mine, steel, cement, coal, electric power and seaport industry.

The advantages of China-Techpart roller bearing housing and relative sealing are following:

Ø Excellent material. The material are used cold rolled sheet from Bao steel Co., Ltd, Wuhan Iron & Steel Corp

Ø Fatigue resistance, no deformation and no distortion

Ø Good Polish effect, no stretching scars and burrs

Ø High precision, low eccentricity

Adhering to the principle of "develop together with grateful heart and contribute society endlessly", China-Techpart

holds the hope that we work together to create brilliant future with high-quality product, reasonable price and best

service. China-Techpart focus on a strategic further, for build company unique "China-techpart" world brand. Our

goal is to make the "China-techpart" as the Chinese bearing housing appellation.

China-Techpart unique business goal:

Make "China-techpart" to be landmark brand of China bearing housing around world market.