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12 Ray PTFE Star Filter Bag PTFE Pleat Dust Collect Bag Expand
Filter Area Energy Save Star Bag
Instruction
Star filter bags (Star bags) is named pleat bag or extend filter
surface bag, a special design to extend the filter surface. The
Star bags are designed and developed to be integrated into existing
system and process without requiring costly and major equipment
changes. It is also for new bag house with high level and strict
emission requirement.The pleats are gathered at the top snap band
so the StarBag can fit in the same cell plate hole as a standard
bag of the same diameter thereby meaningfully reducing the air to
cloth ratio. Providing a wide range of star filter bags for bag
house collector, which improve the performance, efficiency and
bottom line of the bag house dust collector and flue.
Property
Style | star bag, pleat bag, extend surface/area bag | ||
Pleats No. | 12 pleats | ||
Material | PTFE | ||
Diameter | 120,130,150 | mm | |
Length | TBD | mm | |
Strap / band | Type | cut felt strap | |
afixing | thread sewing to bag | ||
Width | 25 | mm | |
Distance | 250 | mm | |
Top | Opening | 120,130,150 | mm |
Cuff | Type | bead cuff | |
Width | 25-30mm | ||
Thickness | 3-7mm | ||
Distance | 4-8mm | ||
Metal hoop | inside of top | yes | |
material | 304 stainless steel | ||
width | 25-30mm | ||
Fix | sew to bag body | ||
Boot / Bottom | Diameter | 120,130,150 | mm |
Height | 100-120 | mm | |
Reinforcement | two layers | ||
Bottom disc | two layers | ||
Metal hoop | no, 20-25mm 304 stainless steel if yes | ||
Fix | sew to bag body | ||
Seam | Type | thread sewing | |
Bag panel/body | triple rows sewing | ||
Cuff panel | 2 double rows sewing | ||
boot upper | 2 double rows sewing | ||
boot bottom | double rows sewing | ||
Pack | Poly bag and pallet, or carton and pallet |
Filter area increasing (%) and superiority
The Star filter bags extend the filter surface, the increaing filter area compared to ordinary round ones is below,
Filter area increasing (%)
filter surface | Dianmter mm | Bag Length | |||||
1m | 2m | 3m | 4m | 5m | 6m | ||
12 pleats | 120 | 70.91 | 92.28 | 99.40 | 102.96 | 105.10 | 106.52 |
130 | 74.82 | 96.67 | 103.95 | 107.59 | 109.78 | 111.24 | |
150 | 72.23 | 93.76 | 100.93 | 104.52 | 106.68 | 108.11 |
1. Significantly increase the air volume of existing dust collectors to increase production capacity
The use of pleated bags to retrofit existing precipitators eliminates the need to retrofit precipitator bodies and replaces existing bags and keels directly, increasing system filtration area by 50-150%, which is the best improvement program for improving the production efficiency and capacity of dedusting systems.
2. Greatly improve the collection efficiency of dust collectors,
especially PM2.5 and PM10 ultrafine dust
The use of wrinkled bag instead of ordinary round or oval bag can
greatly increase the system filter area, can directly reduce the
air-cloth ratio, significantly reduce the system pressure and pulse
frequency, thereby significantly reducing the system’s dust
emissions, especially ultra-fine dust emissions .
3. Significantly reduce system operation energy consumption and
maintenance costs
The use of wrinkled bag instead of ordinary round or oval bag, the
pressure drop of the system is greatly reduced, the energy
consumption of the fan is greatly reduced; the injection frequency
is significantly reduced, and thus the compressed air usage is
significantly reduced, and the loss of the injection system
components is also greatly reduced.
4. Extend the life of the bag
The use of pleated bags instead of ordinary round or oval bags, the
unique combination of filter bags and keel completely avoids the
fatigue damage to the filter bags caused by the ordinary keel
transverse support rings. Combined with the lower running pressure
and blowing frequency, the bag fatigue damage is greatly reduced
life expectancy is greatly extended.
5. Using a new dust collector to significantly reduce the volume of
the dust collector housing
The new dust collector uses a fold bag instead of an ordinary round
or oval cloth bag. Under the same air-batch ratio, the dust
collector box and pulse injection system can be greatly reduced,
and the initial equipment investment of the injection system can be
reduced while ensuring or improving the system efficiency.
Lab facilities