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Warehouse Stacker Crane Automation System
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Logistic Inventory Pallet Rack Warehouse Stacker Crane Automation System
ASRS with Selective Storage Racking
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Stacker Crane AS/RS for pallets is an automated system that efficiently stores and
retrieves goods, replacing manual warehousing tasks.
The storage and retrieval machine(SRM) operate as a crane that
moves horizontally within a single aisle.
Double Deep Pallet Automated Warehouse Storage System (AS/RS) renowned for its high-density pallet storage, rapid operation, and
adaptability. Its versatile design spans up to 40 meters, allowing
customization to seamlessly integrate into your specific
installation environment and operational requirements.
Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China
Solution Introduction
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ASRS is the main application form in the field of non-dense
automated storage. The system consists of stacker crane, pallet
conveying system, ASRS racking system, and WMS/WCS management and
control system.
Compared to dense storage systems, this system can manage any
pallet position and is suitable for storage modes with a large
number of SKUs and requirements for return and sorting.
According to the requirements of the project, single-deep or
double-deep design can be carried out to compensate for the
insufficient storage density. The design of circular rail can be
carried out based on the different efficiency of inbound and
outbound operations, in order to reduce the number of stacker
cranes and lower costs.
The stacker crane is the core equipment of the system. The
equipment consists of a horizontal driving device, vertical lifting
device, and telescopic fork. The main body of the stacker crane
adopts a stable reinforced dual-mast structure, the horizontal
drive adopts a German Demag walking device, the lifting adopts a
winch lifting design, and the forks are selected from European
imported brands. The overall design is compact. Use QR code precise
positioning control in both horizontal and vertical directions. The
whole machine has innovative design, stable structure, fast driving
speed, high acceleration, high positioning accuracy, and low
driving noise. The specially treated anti low temperature design
makes this system also suitable for cold storage projects.
Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China
Features & Advantages
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★ Deliver storage density within a compact footprint.
★ Tailor-made according to local design criteria to provide
customers with added assurance and safety.
★ Fully bolted system offering stability and reliability of the
system up to 45 meters high.
★ Offers a wide selection of profile ranges and gauges to suit
various applications.
★ Block-stack method offers high speed project installation.
★ Enhances productivity in today's fast-paced market.
Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China
Stacker Crane
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Stacker Crane AS/RS for pallets is an automated system that efficiently stores and retrieves goods, replacing manual warehousing tasks.
The storage and retrieval machine(SRM) operate as a crane that
moves horizontally within a single aisle.
Stacker cranes are machines designed to store and retrieve pallets
automatically. They move in length, height, and depth to load and
unload goods from racking structures in a highly agile, precise
manner.
HYD stacker cranes are equipped with state-of-the-art technology,
significantly increasing warehouse productivity and maximising
space utilisation to boost storage capacity. Moreover, they help
reduce errors and risks associated with manual operations.
At HYD, we are a premier designer and manufacturer of material
handling equipment and systems. One of our core product offerings
is stacker cranes, which are available in standard and custom
variations. Key features include:
♦ Stacker Crane Controls up to 6000kgs. load capacity
♦ Compatibility with multiple lifting attachments, carriages, and
forks
♦ User-friendly design with four motion motorized movement and
pushbutton operator controls
♦ Solid-state controls with variable speeds capabilities for smooth
and precise positioning
♦ 4-Bar insulated conductor system for trouble-free and continuous
power supply
♦ Trolley wheels that remain within bridge beams to prevent
potential derailment
♦ On-board operator cage, two hoist brakes, hoist overweight limit,
hoist free fall catching system
♦ Narrower aisle space requirements than conventional forklifts
♦ Maximum stability at high positions, minimum sway at any
elevation
Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China
Efficient Automated Movement
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Storage / Retrieval Machine (S/RM)
Our S/RM enables efficient horizontal and vertical positioning
movement within the AS/RS, providing versatility across many
applications regardless of depth, height, or width constraints.
Double Mast Design: Provides added stability for heavier loads and higher speeds,
supporting heights up to 140 feet.
High Speed: Achieves horizontal speeds of up to 900 ft./min and vertical
speeds of 400 ft./min.
Load Capacity: Capable of handling loads up to 2 x 3,500 lbs for dual-load
machines, and up to 5,000 lbs for single-load machines.
Streamlined Material Flow
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Conveying Systems
Our systems ensure efficient, continuous, and accurate movement of
goods within the AS/RS, enabling seamless operations across diverse
warehousing configurations.
Seamless Integration: Works in harmony with S/RMs and other devices commonly used in
automated systems such as stretch-wrappers, label applicators,
stackers, dispensers, staging systems, etc.
Precision Control: Provides real-time monitoring and precise control for reliable
product movement throughout the warehouse.
High Throughput: Engineered to handle large volumes, meeting the demands of
rigorous order fulfillment schedules.
Durability and Reliability: Built with robust components for
continuous operation and minimal maintenance.
Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China
ASRS Racking
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ASRS racking offers compact storage in high bay warehouses where
goods need to be accessed quickly. Pallets are retrieved
efficiently for fast order fulfilment through software integration.
Orders can be consolidated for shipment, streamlining warehouse
operations.
ASRS rack structures are engineered to optimise space in high-bay
warehouses. The system is manufactured with precision and is fully
bolted to thefloor slab. This offers completely straight and robust
racking catering to weight of goods, crane forces as well as local
criteria such as environmental loads, soil type sand seismic zone
requirements.
We also offer full product engineering certification and detailed
trace ability, which under pins the product's structural integrity
and thesafety of any installation.
Racking | Structural feature: ASRS System are usually equipped with pallet
racking and drive-in racking, both of which are composite
structure. Steel panels and wooden panels are available for loading
with good capacity. Conveyors will do the loading and unloading job under the
instruction from the central computer. ASRS System is mainly used
in the food, tobacco, electronic,mechanical and armament industry. | |||
Stacker | Structural feature: Double upright structure, steady and reliable,
vector frequency conversion drive and encoder position
control,mechanical and electronic safety devices to ensure safe
using of the system; All the way tracing technology by information
transferring; Electric components are imported from abroad; Touching screen
interface for easy operation; Making manual,semiautomatic,
automatic and linkage control come true; Used in many situations by
combining with other logistics equipment. | |||
Conveying system | Structural feature: Conveying system is usually equipped in the front or back of warehouse for conveying goods here and there,bridging the procedures done by forklifts and stackers by using rolling conveyor or chain conveyor and combining with lifts,rotating devices and other equipments. | |||
Controlling system | Structural feature: Communicating with WMS and ECS through OPC agreement, PROFIBUS bus network, set up by Siemens S7-300controller can operate all conveyors offline, doing conveying of goods automatically. Please refer to the attached drawing for details of conveying system. | |||
WMS System | Hardwares of WMS System: Star network structure, network sever, RF server, computers for management and monitor, RF base station and RF terminal for in/out warehouse of goods | |||
Softwares of WMS System | Operating system: WINDOW 2000X SEVER | |||
Data-base: MS SQL SEVER 2000X | ||||
Warehouse management software: WMS | ||||
Equipment controlling software: WCS | ||||
Bar code management software: RFS |
Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China
Our Solutions
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Automated Warehouse:Solutions vary by industry.
We know your business has specific needs. We also know material handling solutions do not come in a one-size-fits-all package. That's why we hold decades of experience in custom vertical industry solutions. Our experts partner with you to engineer a material handling system focused on your business objections.
AS/RS Stacker crane
Four Way Shuttle System
Clad Rack Warehouse
Mothe&Child Shuttle System
Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China
Racking Production
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Automation Equipment Assembly
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Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China
FAQ
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Q. What we do ?
Pallet Type Automated Storage and Retrieval System (Unitload AS/RS)
Box/ Container/ Crate/ Case Type Automated Storage and Retrieval System (Miniload AS/RS)
Shuttle Storage & Sequencing system
Rack-supported building type AS/RS
Semi-automated Radio Shuttle System
Electrical Mobile Racking System
Floor conveying & sortation system
Automatic Truck/Trailer Loading System
In HUAYIDE, you'll get turnkey solutions for engineering &
consulting , design & manufacturing, implementation &
training, commissioning & after-sale service. With the best
throughput capacity to really in-house all your warehousing
requirements, grow your business in a cost effective way.
Q. Why choose us?
Complete mastery of the process:Self-developed, engineered,
produced and installed;
Very competitive pricing:Manufacturing in Asia save you up to 50%!
Integrated by us save you up to 25% more!
Successful cases backup:Projects in various industries ready for
you to visit;We upgrade on existing successful experience;
High-efficient:Instant communication are available
24/7/365;Solutions for RFQ shall be obtainable within 36 hours;
Professional team work:We care and carry out your every single
requirement;We trained our engineers to speak English;
Reliable & Flexible:We study your market local regulations to
comply with;Credible backup documents for your evaluation;
Q. How we work?
Step 1 Define:HUAYIDE Solutions' engineers work with project
stakeholders to determine project objectives
Step 2 Measure:Information is collected to help our engineers
better understand your business.
Step 3 Analyze:Analyze data from your operating systems and create
models that predict future states
Step 4 Design:Analyze data from your operating systems and create
models that predict future states.
Step 5 Validate:System costs are estimated and a complete analysis
is done to determine feasibility of each alternative.
Step 6 Client Presentation:Client is given final presentation of
costs and best solution.
Automated Storage and Retrieval System · Warehouse Storage Rack · Made In China