300KW Industrial Induction Heating Machine For Square Billet Hot Forging

300KW Industrial Induction Heating Machine For Square Billet Hot Forging

INDUCTION FORGING :

Forging, hot stamping and extrusion consist of forming a part that has been previously heated to a temperature at which its resistance to deformation is weak. The approximate hot forming temperatures of the most commonly used industrial materials are:

• Steel from 1100 to 1250 ºC
• Brass 750 ºC
• Aluminum 550ºC

After heating up the material, the forming operation is done on different types of machines: mechanical impact presses, bending machines, hydraulic extrusion presses, etc.

The starting material used in forging is presented in the form of rounded studs, squares (billet) or bar materials.

SPECIFATIONS OF THE INDUCTION FORGING MACHINE:

SIX PROTECTIONS OF THE INDUCTION FORGING MACHINE:

• Overcurrent Protection Water shortage Protection
• Overheating Protection Overvoltage Protection
• Short circuit Protection Phase Protection

THE PARAMETERS OF THE MEDIUM FREQUENCY INDUCTION FORGING FURNACE:


FEATURES OF DIFFERENT FREQUENCY INDUCTION FORGING MACHINE:

Induction heaters for forging can vary in size, power, frequency and design depending on the specific application and material. Some common types of induction heaters for forging are:

- High-frequency induction heater: This type of heater uses a high oscillation frequency of 30-80 kHz to heat small or thin workpieces with shallow penetration depth. It is suitable for surface hardening, brazing of copper pipes, annealing of steel strips, and melting of small amounts of metal.

- Medium-frequency induction heater: This type of heater uses a medium oscillation frequency of 1-20 kHz to heat medium-sized or thick workpieces with moderate penetration depth. It is suitable for hardening, forging bars and rods, welding pipes and tubes, and melting large amounts of metal.

- Ultra-high-frequency induction heater: This type of heater uses a very high oscillation frequency of 100-400 kHz to heat ultra-small or ultra-thin workpieces with very shallow penetration depth. It is suitable for hardening micro parts, brazing dental tools, soldering electronic components, and annealing of wires.

How do I set up an induction heating machine for forging?

The exact steps for setting up an induction heater for forging may vary depending on the type and model of the induction heater you have, but here are some general guidelines that you can follow:

- First, you need to prepare a power source that can supply enough voltage and current to the induction heating machine. You may need a transformer or a converter to adjust the voltage and frequency of your power source to match the requirements of your induction heater.

- Second, you need to connect a cooling system that can circulate water or coolant through the induction coil and prevent it from overheating. You may need a water pump, hoses, connectors, and a reservoir tank for this purpose.

- Third, you need to install a control system that can allow you to adjust and monitor the temperature and power settings of your induction heating equipment. You may need a control panel, a temperature sensor, a timer, and a display for this purpose.

- Fourth, you need to place the induction coil around the metal that you want to heat. You may need to adjust the size and shape of the coil to fit snugly around the metal and ensure uniform heating.

- Fifth, you need to turn on the power switch and set your desired temperature and time for heating. You may need to use an infrared thermometer or pyrometer to measure the actual temperature of your metal as it heats up.

Once your metal reaches your desired temperature, you can turn off the power switch and remove it from the coil. Then you can proceed with forging it using a press or hammer.

INDUCTION FORGING APPLICATION:

Aerospace: Induction forging creates high-quality, durable components for aircraft engines, landing gears, and other critical aircraft parts.

Automotive: Induction forging is used to manufacture components for engines, transmissions, suspensions, and steering systems.

Energy: Induction forging is used to manufacture components for oil and gas drilling and production equipment and power generation equipment.

Medical: Induction forging creates precision components for medical devices such as orthopedic implants, pacemakers, and surgical instruments.

Mining: Induction forging is used to create components for mining equipment, such as drill bits, pumps, and conveyors.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high-frequency induction heating and high-frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new products and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced a series of high-quality products in various categories. We can also exclusively produce these products on your requirement to meet your need. Our middle or high-frequency induction heating equipment is produced for special voltage conditions of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.

Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang District of Dongguan City in Zhujiang Delta, with convenient transportation near No. 107 national highway and Guangshen speedway.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.

Our factory has a wholesome distribution network. Our products are delivered to America, Europe and southwestern Asia areas. We also built up a lot of offices to provide prompt and quick service to our consumers.

At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory, becoming the soul of development and management. During the process of development, it is firmly believed that a wonderful after-sale service is the base stone for a company's existing. Therefore, our factory takes the thought of "creating values for costumers" as the core of our managing strategies.

Chinese companies are facing the competition and challenge from the whole globe. Our factory will use advanced technology to provide better after-sale service and to find a proper position in the international market. We will hold the spirit of more professional, advanced and perseverant to pursue the wide application of our products in the market. We will also pursue the co-development and advancement with our suppliers and consumers relying on professional technology and good cooperation efforts.