Product Details
DSP Rapid Heating Induction Heat Treatment Machine For Metal
Surface Heating
WHAT IS INDUCTION HEATING?
Surface induction heat treatment in which the workpiece is heated
locally by induction current. This induction heat treating process
is often used for surface induction hardening, local induction
annealing or induction tempering, and sometimes for overall
induction hardening and tempering. In the early 1930s, the United
States and the Soviet Union began to apply induction heating
methods for parts surface induction hardening. With the development
of industry, induction heating and induction heat treatment
technology has been improved and its application has been expanded.
THE TECHNICAL PARAMETERS OF THE INDUCTION HEATING MACHINE:
Model | GYMD-100AB (Three phase) |
Work power | 340v-430v |
Maximum input current | 150A |
Output power | 100KW |
Fluctuating frequency | 1-10KHZ |
The flow rate of cooling water | 0.15-0.3Mpa 10L/Min |
Water temperature protection point | 40C |
Product size | main :874x520x1100 mm |
transformer :870x430x750 mm |
Net weight | main : 115 kg |
transformer : 76.5 kg |
APPLICATIONS OF INDUCTION HEAT TREATMENT MACHINE:
Induction shrink fitting technology is widely used in the
industries such as aerospace, automotive, and rail industries for
all kinds of bearings, gears, bushings, and other metal
interference parts for rapid heating assembly, and the loosen hot
removal of stuck nuts or bolts. GY induction shrink fitting
equipment has the characteristics of automatic temperature control,
automatic alarm, automatic demagnetization, fast heating, no
damage, no annealing, simple operation, convenience, and so on. It
can be assembled in three minutes after electrification. Induction
shrink fitting is mainly used for heating various types of metal
parts such as bearings, gears, coupling joints, wheel cores, and
wheels of railway locomotives, so as to expand them to meet the
needs of interference assembly or disassembly. Our portable induction heating machine are used for shrink assembly tasks on ships and offshore platforms,
and increasingly for mounting and removing giant nuts and bolts in
power station turbines, as well as bearings and shafts in wind
turbines.
ADVANTAGES OF INDUCTION HEAT TREATMENT MACHINE:
As a leading induction heat treating machine manufacturer in China, we have done thousands of induction heat
treating solutions since established. And the advantages of the
induction heat treating machine are as followings:
Surface induction heat treating:
- Surface induction quenching makes the workpiece have a hard shell
and a tough core. Therefore, it can replace part of the
carburizing, induction hardening and tempering, and oxidation
processes to save the alloying elements of the material. Due to the
heating period, the oxide scale is very small and the deformation
is also small.
Local induction heat treating:
- It can precisely heat the parts where the workpiece needs to be
quenched, especially in the case of magnetic conductors and high
power densities.
Energy-saving heat treatment:
- Its energy consumption and carburizing, oxidation, induction
hardening, and tempering compared with a great advantage, when the
quenching part of the workpiece quality and the overall quality of
the greater the difference, its advantage is also more significant.
Induction heat treatment often has high added value.
Rapid induction heat treatment:
- Induction hardening heating time in seconds, generally within
2~10s, the production cycle is also short, especially in the use of
self-tempering or random induction tempering, this process is
similar to the machining process. For this purpose, modern
induction quenching equipment has been arranged in the production
line or automatic line.
Clean induction heat treatment:
- The induction hardening liquid used for induction quenching is
generally water or water solution with additives. When induction
hardening, there is almost no oil smoke and the working environment
is good.
Convenient for mechanization and automation:
- Mass production of induction hardening parts, generally equipped
with step feeding, manipulator to take the workpiece, and robot
control sensors and other devices to reduce physical labor.
OUR SERVICES:
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their
requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
Company Profile
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang
District of Dongguan City in Zhujiang Delta, with convenient
transportation near No. 107 national highway and Guangshen
speedway.
We have established an R&D system. It is supported by advanced
engineers and professional workers, who are especially engaged in
researching and developing the machinery of middle or high
frequency induction heating and high frequency inverter
electrolysis and galvanization power supply. Since we owned strong
technique development capability, our factory has been insisting on
producing new product and new craftwork to assure our leading
position on technique in this field.
Under the effort of several years, our factory has produced series
of high quality products in various categories. We can also
exclusively produce these products on your requirement to meet you
need. Our middle or high frequency induction heating equipment is
produced for special voltage condition of some countries. For
instance, there is single-phase 110V, three-phase 220V induction
heating equipment for America and Japan and three-phase 415V, 440V
induction heating equipment for such southwestern Asia countries as
Malay and Thailand.
Our factory has a wholesome distribution network. Our products are
delivered to America, Europe and southwestern Asia areas. We also
built up a lot of offices to provide prompt and quick service to
our consumers.
At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory,
becoming the soul of development and management. During the process
of development, it is firmly believed that a wonderful after-sale
service is the base stone for a company's existing. Therefore, our
factory takes the thought of "creating values for costumers" as the core of our managing strategies.
Chinese companies are facing the competition and challenge from the
whole globe. Our factory will use advanced technology to provide
better after-sale service and to find a proper position in the
international market. We will hold the spirit of more professional,
advanced and perseverant to pursue the wide application of our
products in the market. We will also pursue the co-development and
advancement with our suppliers and consumers relying on
professional technology and good cooperation efforts.