Product Details
Chain, Threaded Bar, Pipe Induction Heat Treatment Machine For
Hardening and Tempering
INDUCTION HEAT TREATMENT SYSTEM
Induction heat treatment includes induction hardening, induction
tempering and induction annealing. Induction heat treatment system
combines hardening and temping process with induction heading for
high productivity and optimal treat result. Application of
induction heat treatments system are chain, bar, screw bar, tube
and pipe. Induction Annealing machines mainly be employed in
annealing of stainless steel parts,pipes, and other workpieces.
Quick Detail:
Machine tool adopting immersion and spray cooling means is sued in
combination with high and intermediate frequency induction
equipments, which is applicable to the heating and tempering for
such work pieces as shafts, gears, discs and rods. This machine
belongs to the semi-automatic induction heater adopting hydraulic
drive and electrical control, which has manual, inching and
automatic functions as required by precise positioning and easy
operation.
Model | GYPLC-1200 | GY-PLC/CNC-1500 | GY-PLC/CNC-2000 | GY-PLC/CNC-3000 |
Max heating diameter | ≤ ᴓ200mm | ≤ ᴓ350mm | ≤ ᴓ400mm | ≤ ᴓ600mm |
Max heating length | 1200mm | 1500mm | 2000mm | 3000mm |
Max clamp length | 1200mm | 1500mm | 2000mm | 3000mm |
Workpiece revolve speed | 20-120R/Min | 20-100R/Min | 20-60R/Min | 20-40R/Min |
Hardening moving speed | 2-60mm/s | 2-50mm/s | 2-30mm/s | 2-20mm/s |
Max Lifting speed | 100mm/s | 100mm/s | 100mm/s | 100mm/s |
Cooling method | diluent cooling | diluent cooling | diluent cooling | diluent cooling |
Workpiece outside diameter runout | =0.5mm | =0.5mm | =0.5mm | =0.5mm |
/Power supply | AC220V | AC220V | AC220V | AC220V |
Motor Power | 3.25KW | 3.2KW | 3.75kw | 4.25kw |
Size | 1300X1300X2500MM | 1300X1300X2800mm | 1300X1300X3200mm | 1400x1400x4800mm |
Net weight | 500KG | 550KG | 850KG | 1250KG |
Advantages of induction heat treatment machine:
- IGBT Transistors and series resonance technology enhances high
efficiency, energy saving 10%-30% comparing with SCR Transistors
induction heating power supply.
- Digital control technology with DPLL, PWM, FUZZYCONTROL, digital
chip design controls pulse generation, power output control and
fault detection, minimizes power fluctuation and fault caused by
input power fluctuation, environment temperature change and working
time of machine, enhance the stability and reliability of induction
machine.
- Automatic Frequency tracking, well-protection circuit, working
condition monitoring, ensure the reliability of induction inverter.
- Boot at variety workload conditions
- Available for analog transmission by reserved AD and DA interface
and digital transmission through MODBUS, can be easily
interconnected with PLC or CNC for all in one control to meet
process requirements in different application.
- Easy to install, movement and mount with other equipment.
- Simple to operate with digital display or touch screen.
- Induction Converter can be customized design according to different
applications and input voltage.
- Induction tempering process aims at optimizing the toughness and
ductility of hardened workpieces.
- The induction tempering is effective and precise. Induction
tempering equipment could seamlessly connect with hardening
machines that workpiece could be produced in one-stop for effective
and precise treat. Comparing with tempering in furnace, the
induction tempering could carefully control the temperature and
delivers to workpiece uniformly. The heating process is quick and
stable which safeguards the yield and quality.
- Induction hardening and tempering treatment is a combination of
which work piece heat by induction to hardening temperature for
certain time and rapidly quenching, then heat again by induction
for tempering.
- Induction hardening and tempering production line is generally
employed in the production of chain, threaded bar, pipe and other
workpieces. We has developed matured heating solutions that
integrates hardening and tempering process together to improve
efficiency of manufacturing.
Our services
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their
requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
Company Profile
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang
District of Dongguan City in Zhujiang Delta, with convenient
transportation near No. 107 national highway and Guangshen
speedway.
We have established an R&D system. It is supported by advanced
engineers and professional workers, who are especially engaged in
researching and developing the machinery of middle or high
frequency induction heating and high frequency inverter
electrolysis and galvanization power supply. Since we owned strong
technique development capability, our factory has been insisting on
producing new product and new craftwork to assure our leading
position on technique in this field.
Under the effort of several years, our factory has produced series
of high quality products in various categories. We can also
exclusively produce these products on your requirement to meet you
need. Our middle or high frequency induction heating equipment is
produced for special voltage condition of some countries. For
instance, there is single-phase 110V, three-phase 220V induction
heating equipment for America and Japan and three-phase 415V, 440V
induction heating equipment for such southwestern Asia countries as
Malay and Thailand.
Our factory has a wholesome distribution network. Our products are
delivered to America, Europe and southwestern Asia areas. We also
built up a lot of offices to provide prompt and quick service to
our consumers.
At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory,
becoming the soul of development and management. During the process
of development, it is firmly believed that a wonderful after-sale
service is the base stone for a company's existing. Therefore, our
factory takes the thought of "creating values for costumers" as the core of our managing strategies.
Chinese companies are facing the competition and challenge from the
whole globe. Our factory will use advanced technology to provide
better after-sale service and to find a proper position in the
international market. We will hold the spirit of more professional,
advanced and perseverant to pursue the wide application of our
products in the market. We will also pursue the co-development and
advancement with our suppliers and consumers relying on
professional technology and good cooperation efforts.