Product Details
Gear to Crankshaft Induction Shrink Fitting Machine which Accurate
Localized and Controlled Heating
What is induction heating?
- Induction heating is a fast,efficient,precise and repeatable heat
treatment method for heating metals or other
electrically-conductive material.Material is a metal such as
steel,iron,brass,aluminum,alloy,copper,stainless
steel,tungsten,nickel,precious metals,silver,zinc,gold and etc.or
be semiconductor such as silicon carbide,carbon or graphite.
Induction heating Application:
- Forging(Bar,flat plate,bar end heating,pipe ends,bar end heating)
- Pre-heating(Pipe,steel wire,stainless steel wire)
- Brazing(Saw blades,carbide tools,cooper tube,aluminum part,drilling
tools,Pan)
- Annealing(Steel pipe,golf ball head,brass lock,aluminum pan)
- Hardening(Gear,shaft,pipe,bearing,pump fitting,steel plate,roller)
- Shrink fitting(motor,pipe)
- Melting(Iron,steel,brass,aluminum,silver,zinc)
What is Induction Shrink Fitting?
- Shrink fitting involves the preheating of a metal component for the
insertion of another metal component producing a strong mechanical
joint between two pieces of metal. As heat is applied to one
component it expands while the component to be inserted is at
ambient temperature. The ambient component is inserted into the
heated component and as the heated component cools down it produces
a strong joint between the two components.
Induction Heater Power Require depends on following factors :
|
» | Mass of work piece
| » | Material properties of work piece |
» | Temperature increase you require
| » | Heating time require |
» | Effectiveness of coil design
| » | Comprehensive full load design |
» | Any heat loss during heating process
|
The parameters of the Fast Heating Industrial Induction Heating Machine GYSQ-TC-120AB:
Model | GYSQ-TC -120AB (Three phase) |
work power | 340V-430V |
Maximum input current | 180A |
Output power | 120KW |
fluctuating frequency | 10-50khz |
output current | 400-4000A |
the flow rate of cooling water | 0.08-0.16Mpa 10L/Min |
water temperature protection point | 50C |
product size | main : 770x550x1510mm |
transformer : 870x430x750 mm |
net weight | main : 150gks |
transformer : 120kgs |
Delivery Time: within 7 workdays.
Shipping Term:By sea,By air,by express.
Common Applications of Shrink Fitting Machine
These applications for shrink fitting are often found in the
Aerospace, Automotive and Railroad Industries:
- Heating Roller Bearing assemblies for Shrink Fit application
- Shrink fit starter ring gear to flywheels
- Shrink fit gear wheel onto transmission shaft
- Shrink fit steel gear onto gear motor shaft
- Shrink fit gear to crankshaft
- Shrink fit motor stators into motor housings
- Removal and re-fitting of gas turbine impeller
- Removal and re-fitting of hollow bolts in electrical generators
Advantages of the Induction Shirnk Fitting Machine
The shrink fitting process offers many advantages, including:
- Minimal distortion
- Prevents galling during assembly
- Accurate localized and controlled heating allows for faster cooling
- Reduced processing time
- Energy savings
- Minimal surface preparation
- Maintains concentricity
Our services
Pre-sale service.
- Inquiry and consulting service
- Recommend the most suitable for our customers according to their
requirements
- Sample testing support
- Working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- Technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
Company Profile
Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang
District of Dongguan City in Zhujiang Delta, with convenient
transportation near No. 107 national highway and Guangshen
speedway.
We have established an R&D system. It is supported by advanced
engineers and professional workers, who are especially engaged in
researching and developing the machinery of middle or high
frequency induction heating and high frequency inverter
electrolysis and galvanization power supply. Since we owned strong
technique development capability, our factory has been insisting on
producing new product and new craftwork to assure our leading
position on technique in this field.
Under the effort of several years, our factory has produced series
of high quality products in various categories. We can also
exclusively produce these products on your requirement to meet you
need. Our middle or high frequency induction heating equipment is
produced for special voltage condition of some countries. For
instance, there is single-phase 110V, three-phase 220V induction
heating equipment for America and Japan and three-phase 415V, 440V
induction heating equipment for such southwestern Asia countries as
Malay and Thailand.
Our factory has a wholesome distribution network. Our products are
delivered to America, Europe and southwestern Asia areas. We also
built up a lot of offices to provide prompt and quick service to
our consumers.
At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory,
becoming the soul of development and management. During the process
of development, it is firmly believed that a wonderful after-sale
service is the base stone for a company's existing. Therefore, our
factory takes the thought of "creating values for costumers" as the core of our managing strategies.
Chinese companies are facing the competition and challenge from the
whole globe. Our factory will use advanced technology to provide
better after-sale service and to find a proper position in the
international market. We will hold the spirit of more professional,
advanced and perseverant to pursue the wide application of our
products in the market. We will also pursue the co-development and
advancement with our suppliers and consumers relying on
professional technology and good cooperation efforts.