2500kw 360rpm 72hz 10kv Neodymium Magnet Motor For Internal Mixer

The permanent magnet synchronous motor has the following characteristics:

• Rated efficiency is 2% to 5% higher than normal asynchronous motors;
• The efficiency rises rapidly with the increase of the load. When the load changes within the range of 25% to 120%, it maintains high efficiency. The high-efficiency operating range is much higher than that of ordinary asynchronous motors. Light-load, variable-load, and full-load all have significant energy-saving effects;
• Power factors up to 0.95 and above, no reactive compensation required;
• The power factor is greatly improved. Compared with asynchronous motors, the running current is reduced by more than 10%. Due to the decrease in operating current and system losses, energy-saving effects of about 1% can be achieved.
• Low-temperature rise, high power density: 20K lower than three-phase asynchronous motor temperature rise, design temperature rise is the same and can be made into a smaller volume, saving more effective materials;
• High starting torque and high overload capacity: according to requirements, it can be designed with high starting torque (3-5 times) and high overload capacity;
• The variable frequency speed control system is used, which is better in dynamic response and better than that of asynchronous motors.
• The installation dimensions are the same as the asynchronous motors currently widely used, and the design and selection are very convenient.
• Due to the increase in power factor, the visual power of the power supply system transformer is greatly reduced, which improves the power supply capacity of the transformer, and can also greatly reduce the cost of the system cable (new project);
• When the new project is built, all the drive systems use permanent magnet synchronous motors, the project investment is basically the same as the use of asynchronous motors, and the project can continue to obtain energy-saving benefits after the project is put into operation;

In the general industrial sector, the replacement of low-voltage(380/660/1140V) high-efficiency asynchronous motors, system saves 5% to 30% energy, and the high-voltage(6kV/10kV) high-efficiency asynchronous motors, system saves 2% to10%.

Why choose permanent magnet ac motors?

1. Higher efficiency: Permanent magnet motors have higher efficiency than traditional motors because they have lower losses due to the absence of current in the rotor windings.

2. Better power density: Permanent magnet motors have a higher power density than traditional motors because they can generate a stronger magnetic field with a smaller amount of material.

3. Smaller size and weight: Due to their higher power density, permanent magnet motors can be designed to be smaller and lighter than traditional motors, making them ideal for applications where space and weight are a concern.

4. Lower maintenance: Permanent magnet motors have fewer moving parts than traditional motors, which means they require less maintenance and have a longer lifespan.

5. Better control: Permanent magnet motors have better control because they can respond faster to changes in load and speed, making them suitable for applications that require precise control.

A permanent magnet motor (also called PM) can be separated into two main categories: Interior Permanent Magnet (IPM) and Surface Permanent Magnet (SPM). Both types generate magnetic flux by the permanent magnets affixed to or inside of the rotor.

SPM

SURFACE PERMANENT MAGNET

A type of motor in which permanent magnets are attached to the rotor circumference.

SPM motors have magnets affixed to the exterior of the rotor surface, their mechanical strength is so weaker than the IPM one. The weakened mechanical strength limits the motor’s maximum safe mechanical speed. In addition, these motors exhibit very limited magnetic saliency (Ld ≈ Lq). Inductance values measured at the rotor terminals are consistent regardless of the rotor position. Because of the near unity saliency ratio, SPM motor designs rely significantly, if not completely, on the magnetic torque component to produce torque.

IPM

INTERIOR PERMANENT MAGNET

A type of motor that has a rotor embedded with permanent magnets is called IPM.

IPM motors have a permanent magnet embedded into the rotor itself. Unlike their SPM counterparts, the location of the permanent magnets makes IPM motors very mechanically sound, and suitable for operating at very high speeds. These motors also are defined by their relatively high magnetic saliency ratio (Lq > Ld). Due to their magnetic saliency, an IPM motor has the ability to generate torque by taking advantage of both the magnetic and reluctance torque components of the motor.

Why you should choose an IPM motor instead of an SPM?

1. High torque is achieved by using reluctance torque in addition to magnetic torque.

2. IPM motors consume up to 30% less power compared to conventional electric motors.

3. Mechanical safety is improved as, unlike in an SPM, the magnet will not detach due to centrifugal force.

4. It can respond to high-speed motor rotation by controlling the two types of torque using vector control.

Brushless permanent magnet (PM) motors operate with an AC power supply so are often referred to as PMAC motors. The use of permanent magnets eliminates the need for conductors (rotor bars) so rotor losses are eliminated. This design makes it possible to combine high efficiency, low speed, and high torque in a single package. For small motor sizes, the efficiency of the PM motor may be 10% to 15% greater than older, standard-efficiency motors at the same load point. These efficiency gains hold over the entire range of typical motor loads.

Due to the need for a drive or controller, variable-speed PMAC motors cost much more than constant-speed Premium Efficiency induction motors. PM motors have variable-speed capability, however, so are equivalent replacements for an electronic pulse-width modulated variable frequency drive (VFD) controlling a new Premium Efficiency inverter-duty motor. When replacing constant-speed motors in variable flow applications, energy savings due to the variable-speed capability of the PMAC motor will greatly exceed the savings due to the increased efficiency of the motor itself. Permanent magnet motors provide improved efficiency over their entire operating range and meet or exceed the International Electrotechnical Commission (IEC) IE4 efficiency standards.

The development trend of rare earth permanent magnet motors:

Rare earth permanent magnet motors are developing towards high power (high speed, high torque), high functionality and miniaturization, and are constantly expanding new motor varieties and application fields, and the application prospects are very optimistic. In order to meet the needs, the design and manufacturing process of rare earth permanent magnet motors still need to be continuously innovated, the electromagnetic structure will be more complex, the calculation structure will be more accurate, and the manufacturing process will be more advanced and applicable.

Application of rare earth permanent magnet motor:

Due to the superiority of rare earth permanent magnet motors, their applications are becoming more and more extensive. The main application areas are as follows:

Focus on the high efficiency and energy saving of rare earth permanent magnet motors. The main application objects are large power consumers, such as rare earth permanent magnet synchronous motors for textile and chemical fiber industries, rare earth permanent magnet synchronous motors for various mining and transportation machinery used in oil fields and coal mines, and rare earth permanent magnet synchronous motors for driving various pumps and fans.