3000cc Silicone Injection Molding Machine To Make Medical Laryngeal Mask Balloon

Silicone Injection Machine/Silicone Molding Machine To Make Medical Laryngeal Mask Balloon

Procedure of Making A Silicone Stopper:

1. Coordination: It is the operation process of weighing and matching with the balance according to the raw materials, auxiliary varieties and dosage ratios stipulated by the formula.
2. Mixing: Mix various additives such as vulcanizing agent, vulcanization accelerator, coloring agent with halogenated butyl rubber and filler. Under the action of machinery, the rubber material is sheared and kneaded to make uniform quality mixing. glue.
3. Pre-forming: According to the requirements of different vulcanization equipment and molds, the mixing rubber is pressed through the open mill, or extruded by an extruder, and the calender is calendered into a semi-finished product.
4. Vulcanization: a rubber molecular chain with a three-dimensional network of rubber molecular chains in a linear state under a certain time, temperature and pressure. The vulcanization process is a process in which a chemical macromolecule of a rubber macromolecule changes to form a crosslink.
5. Punching: that is, trimming, mechanically, remove the excess waste edge of the rubber plug to meet the specification requirements of the product size.
6. Cleaning silicification: remove the rubber plug through the screening machine. After removing the static electricity, the stopper is added to the cleaning machine to inject pure water or water for injection (adding non-polluting cleaning agent if necessary), after washing, rinsing, overflowing, Silicification, drying, sterilization (pure steam), cooling, etc., the cleanliness of the rubber plug meets the specification requirements. This procedure is called cleaning silicification procedure. (Because the rubber plug is in direct contact with the drug, it is very important to control the particle on the surface of the rubber plug, and in the production and transportation environment, the electrostatic adsorption of the rubber plug, in addition to the side impacting and other influencing factors, the surface of the rubber plug must be silicified. Alkali treatment, the purpose is to release the surface of the rubber plug and internal materials as completely as possible, so that the visible matter and precipitates are minimized - the role of silicification.
7. packaging: a, inner packaging - often used clean, static-free polyethylene packaging film packaging, generally divided into inner and outer layers, if necessary, can be vacuumed. The innermost layer (first layer) is completed in the 100-level clean area, and the outer layer (the second layer) is completed in the 10,000-level clean area. Passed through the transfer window to the outer packaging area. b. Outer packaging - carton packaging, sealing tape sealing, completed in a 100,000-level clean area.

Difference of Our Machine and Taiwan Machines:

1. Taiwan machine with complicated structure, which mean it is difficult for maintaining & repairing; our machine with simple structure, easy for maintaining and repairing.
2. Taiwan machine production speed is very slow, and much more energy consumption; our machine production can be 40% more faster than the Taiwan machines, and with less energy consumption;
3. Our machine can do “all-in-all-out”, which is our own patent, and our machine can handle with the hard rubber as more that 85 degree hardness; Taiwan no “all-in-all-out”injection machine till the moment.
4. We can offer free training at our factory when your staff come for trainning. Even we can offer free accomodation for your staff when training at our factory.
5. Price: our price is somehow lower level than that in Taiwan.

Main Features of the Medical Rubber Stopper Injection Molding Machine:

1. Accurate and balanced oil path, barrel and plunger with special adjustment effect, good neutrality, low wear, not easy to leak glue, stable measurement, high precision, good balance and stability during injection
2. It is more convenient than the traditional advanced first-in-first-out inspection. After the injection part is upgraded, there is enough operation space for maintenance.
3. Prevent mold damage protection function (company patent)
4. FIFO four-cylinder balanced injection structure

Main Technical Parameters: