Corrugated Cardboard High Speed Flexo Printing Machine Rotary Die Cutter

Corrugated Box Printing Machine Corrugated Cardboard Making Machine

(Two Color Printer Slotter Rotary Die Cutter In Line Case Maker Counter Ejector Delivery Conveyor)

Model:2200x5200FFG (bottom printing)

Features:

1. The bottom printing printer slotter die cutter in line case maker consists of lead edge feeder,bottom printers, slotter, die cutter in line case maker, counter ejector and delivery section.

2. All the units can move, all the rollers gap adjusted by PLC and touch screen, all the electric parts are Siemens.

3. Gears are made of 20CrMnTi,HRC 55-62, class 6 precision. Main Bearings SKF, the others are of NSK.

4. Pull roll transfer at all printing units.

5 Ceramic anilox rollers with LPI arrangements within 220-600LPI which the Buyer can choose.

5. LED display of speed and finished quantity.

Standard equipments:

A. Lead Edge Feeder(Servo control);

B. Two color bottom printers

C. Dual Slotter (two shafts two blades)

D. Rotary Die Cutter(Independent Servo driving)

E. Forming Section

F. In Line Case Maker Counter Ejector(hang basket structure+roller table)

G. Fully computerized control;

Technical parameters:

Lead edge feeder

1) Servo control free-pressure feeding system adopted to avoid the cardboard being pressed ,improve the pressure resistance of cardboard

2) All the baffles are adjust by electric control

3) Guide rail support the right-left baffle move precise and smoothly.

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Feeding rollers gap adjusted by PLC and touch screen

6) First row of feeding rollers: Upper feeding roller diameter is 132 mm ,seamless steel covered with wear-resistant rubber treated by balance rectification. Down feeding roller diameter is 156 mm, seamless steel with knurling surface,treated by balance rectification.

7) Second row of feeding rollers:Upper feeding roller diameter is 86 mm with dia two 132mm feeding rings ,seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification

Down feeding roller diameter is 156 mm, seamless steel pipe is plated with chrome and grinded surface,treated by balance rectification.

Bottom Printers

Pull roll transfer

a) The pull roll transfer adopts for the whole process feeding can feed the cardboard smoothly and precisely;

1) Roller undergoes grinded and plated with rigid chrome, make the balance rectification for running stable

2) Ceramic anilox roller external diameter is 330￠mm, for solid printing and high graphic printing(220-600lpi optional);

3) Single blade chamber doctoring blade system with airbag support to meter the ink volume for even inking result.

4.) Printing roller diameter: mm (including 7.2mm printing plate with liner)

5) Printing pressing roller external diameter is ￠186mm,Steel pipe is plated with rigid chrome and grinded surface.

6) Ratchet wheels fixed plate axle

7) Loading and unloading printing template, electric controlling CW/CCW rolling by foot switch

8) Printing roller Horizontal movement is controlled by PLC adjustment of +/-5mm

Automatic pneumatic lifting gear working with feeding system(Anilox roller lowers down to touch printing template during feeding and rises up to leave printing template after stopping feeding.)

9) Printing roller circular move adopts PLC, touch screen control and inverter adjustment of 360o.(running and stopping can be adjusted)

10) Automatic re-position after washing the printing plate during the printing process.

11) Automatic ink washing system.

Double Slotter ( two shafts, two blades)

1) Double shaft slotting unit consists of pre creasing wheel, first slotting, creasing wheel and second slotting

2) Creasing wheel with PU Plated for good creasing and avoiding paper crack

3) Pre creasing roller and creasing roller gap adjusted by touch screen control

4) Creasing rollers diameter:110mm,plated with rigid chrome and grinded surface,treated by balance rectification.

5) Slotting holder rollers diameter:124mm,plated with rigid chrome and grinded surface,treated by balance rectification.

6) Cast steel slotting guide plates makes slotting precise and never damage the slotting knife.

7) 9 Crsi Slotting knives

8) All the knives move and slotting holder move adjusted by PLC control

9) Slotting holder rollers gap adjusted by electric control

Die cutting unit(Independent Servo control)

Die cutter roller made of steel moulding material and plated with rigid chrome and grinded surface

1) Anvil cover roller diameter 281 mm,steel-moulding material is plated with rigid chrome and grinded surface

2) Die cutting roller and anvil cover roller gap adjust by electric control

3) Feeding roller gap adjusted by PLC and touch screen

4) The feeding rollers are grinded and plated with rigid chrome, make blance rectification for running stable.

5) Die cutting roller circular movement is controlled by PLC, touch screen control and electric numerical adjustment of 360°(running and stopping can be adjusted)

6) Depair and Maxdura anvil cover for option

7) Anvil cover repairing knife installed

8)Independent Servo driving.

Forming section

Use servo system to parallel the jumbo size paperboards to walk forward straightly. At the same time precreasing and creasing system will further precrease and crease for nice folding. Electrical fans to blow away and clear off the slotted and die cut scraps for smooth gluing and folding. This section can well match the working speed before paperboards enter the folding beams.

Folder gluer

Feeding section

1) Feeding mouth in back of die cutting unit of printer

2) Glue Spray system installed---VALCO SPRAY GLUING SYSTEM with four guns.

3) Blower install for waste cleaning

Folding section

1) Auxiliary creasing wheel in front section to ensure easy folding

2) All the transmission belts are of good quality and high wear-resistant,long time service life.

3) Convey beams lateral movement by electric control

4) Transmission belt extension can be adjusted by pheumatic system.

5) Upper and down belt speed can be adjusted to help minimize fishtail on the carton joint.

6) Vacuum suction system to make beam transference more smoothly.

7) Special disc mechanism can solve the fishtail problem effectively on the special position on the two folding beams.

Carton collection and output section

1) High speed down counting stacking, to prevent box smearing.

2) High speed plate cardboard rectification, blower to help carton dropping, pneumatic flat push to convey circularly.

3) Count-ejector unit lateral move motorized control.

4) Down stacker uses hang basket structure to transport the piled the bundles to the ground roller conveyor for strapping in the front phase. There will be an extra roller table to collect and transport the certain quantity 10pcs, 15pcs, 20pcs, 25pcs, 30pcs, 35pcs, 40pcs to the left or right strapping machine. If not in use, operator can move aide the roller table for high bundle down stacking. There will be mode switch between high bundle down stacking or low bundle roller table stacking and transportation. The extra motorized roller conveyor table can be pushed in for use or can be moved aside when high bundle is executed. The roller conveyor table height will be leveled with the hang basket programmed height.

Electric parts

Main parts

following is about printer slotter die cutter machines details

Corrugated boxes have become a staple in the packaging industry. They are sturdy, versatile, and protect the contents of the box during shipping and storage. The process of making these boxes involves printing on corrugated cardboard. And to achieve high-quality prints, companies invest in corrugated box printing machines.

Corrugated box printing machines are designed to print designs, logos, text, and other information on corrugated cardboard sheets, which can then be used to make boxes. These machines come in different types, depending on the printing method used, size of the printing area, and speed of operation.

Types of Corrugated Box Printing Machines

1. Flexographic printing machines

Flexographic printing is a popular printing method used in the production of corrugated cardboard boxes. A flexographic printing machine uses a flexible printing plate made of rubber or plastic to transfer ink onto the cardboard. This type of machine is capable of producing high-quality prints at a low cost.

2. Lithographic printing machines

Lithographic printing machines use a flat printing plate made of aluminum or plastic to transfer ink onto the cardboard. This printing method is known for producing highly detailed prints and is ideal for printing images or photographs. However, it can be expensive and time-consuming compared to flexographic printing.

3. Digital printing machines

Digital printing machines use digital technology to print designs directly onto corrugated cardboard sheets. This type of machine is ideal for small or custom orders as it offers fast printing speeds and allows for customization. However, the cost per print can be higher than flexographic or lithographic printing.

Benefits of Corrugated Box Printing Machines

1. Improved Productivity

Corrugated box printing machines are designed for high-speed printing, allowing companies to print large volumes of corrugated cardboard sheets quickly. This results in improved productivity and reduced lead times, enabling companies to meet tight deadlines.

2. Consistency in Quality

Corrugated box printing machines produce high-quality prints that are consistent and repeatable. This ensures that the final product looks the same, regardless of the order size. Additionally, these machines can detect and correct printing errors, ensuring that the final product is of the highest quality.

3. Customization

Corrugated box printing machines allow for customization, giving companies the flexibility to print different designs on corrugated cardboard sheets. This means that companies can create boxes that reflect their brand and stand out on shelves.

4. Reduced Costs

Investing in a corrugated box printing machine can help companies reduce costs in the long run. With these machines, companies can print high-quality designs in-house, eliminating the need for third-party printing services. Additionally, companies can avoid wastage by printing only what they need, reducing material costs.

Corrugated Cardboard Making Machine

Corrugated cardboard making machines are used to produce corrugated cardboard sheets, which are then used to make boxes. These machines are designed to perform different functions, including corrugating, gluing, cutting, and stacking.

Types of Corrugated Cardboard Making Machines

1. Corrugator Machine

A corrugator machine is used to produce corrugated cardboard sheets. The machine has a series of rollers that heat and compress paper into a wavy profile called “flutes.” These flutes are then glued between two flat sheets of paper (called liners) to produce corrugated cardboard.

2. Slitter Scorer Machine

A slitter scorer machine is used to cut and score corrugated cardboard sheets. It is designed to cut the sheets to specific sizes and create creases or scores to facilitate folding. This machine is ideal for producing boxes in different sizes and shapes.

3. Rotary Die-cutting Machine

A rotary die-cutting machine is used to cut and shape corrugated cardboard sheets. The machine is equipped with a rotating cylindrical die that cuts through the cardboard to create a specific shape or design. This machine is ideal for producing boxes with complex shapes, such as display boxes.

Benefits of Corrugated Cardboard Making Machines

1. Improved Efficiency

Corrugated cardboard making machines are designed for high-speed production, enabling companies to produce large volumes of corrugated cardboard sheets quickly. This results in improved efficiency and reduced lead times.

2. Consistency in Quality

Corrugated cardboard making machines produce high-quality corrugated cardboard sheets that are consistent and repeatable. This ensures that the final product looks the same, regardless of the order size. Additionally, these machines can detect and correct production errors, ensuring that the final product is of the highest quality.

3. Customization

Corrugated cardboard making machines allow for customization, giving companies the flexibility to produce corrugated cardboard sheets in different sizes, shapes, and flutes. This means that companies can create boxes that meet their specific requirements and stand out on shelves.

4. Reduced Costs

Investing in a corrugated cardboard making machine can help companies reduce costs in the long run. With these machines, companies can produce corrugated cardboard sheets in-house, eliminating the need for third-party suppliers. Additionally, companies can avoid wastage by producing only what they need, reducing material costs.

Conclusion

Corrugated box printing machines and corrugated cardboard making machines play a crucial role in the production of corrugated cardboard boxes. These machines enable companies to produce high-quality, customized boxes efficiently and cost-effectively. By investing in these machines, companies can improve their productivity, consistency in quality, customization capabilities, and reduce costs in the long run.

Guangzhou HS Machinery Co., Ltd. is a company combined with R and D, production and marketing, having imported international technology, having experienced and perfect technical and service team and having exported our products to more than 80 countries. Our main products: printer slotter rotary die cutter vibration stripper auto stacker, auto folder Gluer, auto stitcher Gluer, semi auto Gluer. Our concept: satisfactory after-sales services are the start before sales. Your trust is our responsibility!