2500Ton/m Anodizing Production Line System FuJian Large Capcity

2500Ton/m Anodizing Production Line system FuJian Large Capcity

一. Production Description :

1.The anodizing production line can include data recording and traceability systems. These systems record and store process parameters, production data, and quality control information for each batch or part, thereby achieving traceability, analysis, and quality assurance.

2.The anodizing production line may have a recipe management system that allows operators to save and call process parameters and settings for specific part types or customer requirements. This simplifies the setup process and ensures consistent anodizing results for duplicate orders.

3. Anodizing production lines typically include document and reporting functions. This allows operators to generate reports on process parameters, production statistics, quality control results, and other relevant data for documentation or customer requirements.

二. Design Condition

三.Process Tank

四.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 30min
   (4) Unprocess time: 10min
   (5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:​

( 3 rack x 8 tank x 60min/h) ÷40min x600 hour =21600jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 21600jig(rack)x 50m² /jig =1080000m²

2. Anodizing treatment weight:
Monthly output : 1080000m²÷350m²/T*0.9=2777T≧2500T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =3 unit

六. Process Chat

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production line, products have special high-power silicon control rectifier, high-power high-frequency switching power equipment, electrophoresis workshop pure water equipment(RO machines), refining equipment, electrophoretic paint recovery equipment, electrophoresis curing furnace,loading and unloading machines,1T+1T professional anodizing cranes, anodizing tank temperature control system and production line automatic control system, etc.

In our perpetual effort and support of our partners in the industry,MEI-AL Technology has obtained outstanding achievements and is still maintaining a rapid development speed.With the operation spirit of “Professional, Concebtration, Integrity, Co-win”, MEI-AL Technology will provide with you excellent products and perfect services, in the rooted concept of Growind Up with You !

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