2500T/m Environmentally Friendly Manual Anodizing Production Line

2500T/m Environmentally Friendly Manual Anodizing Production Line

一. Production Description :

1.Anodizing production lines can incorporate data logging and traceability systems. These systems record and store process parameters, production data, and quality control information for each batch or part, allowing for traceability, analysis, and quality assurance.

2.Anodizing production lines may feature recipe management systems that allow operators to save and recall process parameters and settings for specific part types or customer requirements. This streamlines the setup process and ensures consistent anodizing results for repeat orders.

3. Anodizing production lines often include documentation and reporting capabilities. This allows operators to generate reports on process parameters, production statistics, quality control results, and other relevant data for documentation purposes or customer requirements.

二. Design Condition

三.Process Tank

四.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 30min
   (4) Unprocess time: 10min
   (5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:​

( 3 rack x 8 tank x 60min/h) ÷40min x600 hour =21600jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 21600jig(rack)x 50m² /jig =1080000m²

2. Anodizing treatment weight:
Monthly output : 1080000m²÷350m²/T*0.9=2777T≧2500T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =3 unit

六. Process Chat

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production line, products have special high-power silicon control rectifier, high-power high-frequency switching power equipment, electrophoresis workshop pure water equipment(RO machines), refining equipment, electrophoretic paint recovery equipment, electrophoresis curing furnace,loading and unloading machines,1T+1T professional anodizing cranes, anodizing tank temperature control system and production line automatic control system, etc.

In our perpetual effort and support of our partners in the industry,MEI-AL Technology has obtained outstanding achievements and is still maintaining a rapid development speed.With the operation spirit of “Professional, Concebtration, Integrity, Co-win”, MEI-AL Technology will provide with you excellent products and perfect services, in the rooted concept of Growind Up with You !

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