Output 3000 Ton Automated Anodizing Line Aluminium Alloy Profile

Output 3000 Ton Automated Anodizing Line Aluminium Alloy Profile

一.Description

1.Anodizing is an electrochemical process that enhances the surface properties of metal by creating a protective oxide layer.

2.The automated line incorporates various features to streamline the anodizing process and improve efficiency.

3.An automated anodizing line is a fully integrated system used for the anodizing of metal parts or components in an industrial setting.

4.It is designed to streamline the anodizing process, increase efficiency, and maintain consistent quality throughout production. The line consists of various components and stages that work together to achieve the desired anodized finish.

二.Feature

1.Pre-treatment Zone:An automated anodizing line often begins with a pre-treatment zone where the metal parts undergo cleaning and surface preparation. This may involve processes such as degreasing, etching, and descaling to remove contaminants and improve the adhesion of the anodizing layer.

2.Control System:An automated anodizing line features a control system that monitors and regulates various parameters throughout the process.

3.Quality Control: An automated anodizing line may incorporate quality control measures such as automated inspection systems or sensors to detect any defects or inconsistencies in the anodized surface.

三. Design Condition

四.Process Tank

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五.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 26min
   (4) Unprocess time: 7min
   (5) Total time 26+7=33min

(6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity: 3 jig(rack)/tank x 1tanks = 3jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

六. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 33min ,where total jig(rack)/year:​

( 3 rack x 8 tank x 60min/h) ÷33min x600 hour =26181jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 26181jig(rack)x 50m² /jig =1309050m²

2. Anodizing treatment weight:
Monthly output : 1309050m²÷350m²/T*0.9=3366T≧3000T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =3 unit

七. Process Chat

Discription for Un

1) De = Degreasing

2) Rs = Rinsing, HW Rs = Hot Water Rinsing

4) AE = Alkaline Etching

5) Ne = Neutralization

6) An = Anodizing

7) Cl = Coloring

8) Sl = Sealing

9) MU = Material Unloading

10) Pc = Packing

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production line, products have special high-power silicon control rectifier, high-power high-frequency switching power equipment, electrophoresis workshop pure water equipment(RO machines), refining equipment, electrophoretic paint recovery equipment, electrophoresis curing furnace,loading and unloading machines,1T+1T professional anodizing cranes, anodizing tank temperature control system and production line automatic control system, etc.

In our perpetual effort and support of our partners in the industry,MEI-AL Technology has obtained outstanding achievements and is still maintaining a rapid development speed.With the operation spirit of “Professional, Concebtration, Integrity, Co-win”, MEI-AL Technology will provide with you excellent products and perfect services, in the rooted concept of Growind Up with You !

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