ABS Custom Plastic Parts Durable Plastic Injection Molding Services
ABS is a versatile thermoplastic with excellent dimensional
stability and scratch resistance. It is also more cost effective
than
foreign resins, making it ideal for injection molding and
machining.
JYH can color ABS plastics to match a specific pantone, providing
plastic product designers with a wide range of color options.
Metal coatings adhere well to ABS because it is easier to spray
paint and electroplate, thus providing more design and finish
options.
Injection Moulding Process:
Plastic injection moulding allows to produce large numbers of parts
with great accuracy and A quick cycle times from multi-cavity
tools.
The process of injection mould involves a certain amount of polymer
materials being heated, melted, and injected into a mould under
high pressure. Further into the process, main units of the
injection moulding machine are:
- feed hopper;
- heated barrel;
- crew (known as the injection unit);
- clamp unit (which holds the mould together under the injection
pressures);
- ejection unit (which removes the part from the mould).
Properties of ABS:
- Robust, versatile, cost-effective engineering thermoplastics
- Good impact strength
- Good rigidity
- Aesthetic appearance
- Uv sensitive; Stabilizers are needed to ensure weather resistance
Vacuum Casting Tolerances
| Description |
Tolerance Notes
|
| Distance Dimensions |
+/- 0.254 mm or +/- 0.076 mm per mm, whichever is larger, is
typical. Irregular or overly-thick geometries may cause deviances
or deflection due to shrinkage. |
| Shrink Mitigation |
A shrinkage rate of +0.15% can be expected due to thermal expansion
of the liquid, and the response of the flexible mould.
|
| Surface Quality |
Surface finish is externally smoothed to a satin or matte surface.
Grow lines may be present on internal or difficult-to-access
features. Polishing or custom finishes must be clearly defined and
agreed upon at the point of order.
|
| Feature Definition |
Sharp corners and text may appear slightly rounded.
|
| Size Recommendation |
We can offer vacuum cast parts as large as 762 mm long.
|
ABS Plastic Fabrication and Finishing Services
JYH also offers a full range of ABS manufacturing and finishing
services from welding, pad printing, stamping and engraving to
assembly and matching. We will coordinate external services such as
metal plating.
Benefits of Our ABS Plastic Injection Moulding Service:
|
High quality ABS materials to use for injection molding, strict
production and quality control;
|
Cost effective and efficient production plan according to your
exact specifications;
|
Professional Customizing ABS Molding service to your needs, through
production and shipping;
|
Skilled engineers create high standard and perfect ABS Molding
design for you;
|
Immediate and considerable pre-sales and after-sales service, on
time delivery.
|
Surface Treatment
|
Materials Available
|
As Machined
| All Metals |
Smoothed
| All Metals+Plastic (Aluminum, Steel, Nylon, ABS) |
Powder Coated
| All Metals (Aluminum, Steel) |
Brushing
| All metals (Aluminum, Steel) |
Anodized Hardcoat
| Aluminum And Titanium Alloys |
Electropolished
| Metal+Plastic (Aluminum, ABS) |
Bead Blasted
| Aluminum And Titanium Alloys |
Anodized Clear Or Color
| Aluminum And Titanium Alloys |
ABS Injection Molding offers several advantages as a manufacturing
process. Some of the key benefits include:
- High impact strength: ABS plastic is known for its high impact
strength, making it ideal for products that require durability and
strength.
- Good heat resistance: ABS has good heat resistance, allowing it to
be used in high-temperature environments.
- Low shrinkage rate: ABS has a low shrinkage rate, which allows for
more accurate and precise molding.
- Versatility in design: ABS Injection Molding allows for complex
shapes and features to be incorporated into the final product,
making it ideal for products with intricate designs.
- Cost-effectiveness: ABS Injection Molding is a cost-effective
manufacturing process, making it a popular choice for producing a
wide range of products.
How do you control quality?
(1) Material inspection - Check the surface and approximate size of
the material.
(2) Initial production inspection - to ensure the key dimensions of
mass production.
(3) Sampling inspection -- quality inspection before delivery.
(4) Pre-shipment inspection - 100% inspection before shipment.
QC checking before ship the product:
Payment term:
Shipping way:
After service:
Plastic Injection Molding Service For Low Volume Manufacturing
Medical Parts,JYH is your best injection mold supplier!
Injection Moulding is highly repeatable; this means that all the
parts that are produced will be identical,
which is especially convenient for brand consistency and part
reliability in high volume production.
