Automatic Dip Wave Soldering Machine with 390kg Solder Pot

3 Individual Bottom Hot Air Zone 390kg Solder Pot Capacity Automatic Dip Wave Soldering Machine

● A new streamline design replaces a conventional right-angled exterior. And the design is based on mechanical aesthetics and practicability, making the maintenance an easy job.

● PLC controller, PC and on-line UPS form a stable,safe and efficient controlling system.

● The software has the functions like PCB counting, temperature setting and editing, PCB parameter menu, and profile testing, alarms and muti-languages conversion. In the meanwhile, the software has make a lots effect about the safety issues just like wave motor running safe temperature etc.

● The one-week timer will provide a amazing function for customer. The operator can edit his work schedule for this wave solder machine weekly. And the machine can turn on automatically to melt the solder before operator come to work. When it’s time to work, the solder has been melt and everything is ready. It will save about 1.5 hours for customer everyday.

● The specially designed guiding rail reduce the deformation caused by heat; After two years working you only need to change the cooper bars instead of change the whole conveyor rails.

● Sprayer droved by stepper motor , the speed can be set on PC. The moving and stopping time will be set in a more precious way.

● The sprayer is made in Japan; it provides perfect atomization performance of the flux.

● Adding flux automatically, there are two sensors on flux tank. When flux is lower than limit,it will switch on the pump to feed flux in automatically. Operator just need to put the whole barrel flux into the flux tank, meanwhile put the sucking tube into the barrel.

● Forced air convection preheat zone control by temperature controller in PID model. The preheat zone will provide enough uniform heat for the PCB.

● 3 individual bottom hot air zone and third upper hot air zone optional, this configuration will provide the greatest preheating effect for soldering.

● Adopt cast iron heater for the solder pot, it’s mounted outside of the solder pot. This new assembling way will prolong the life of the solder pot.

● Dual wave solder. Both wave heights are controlled by transducer. Changing the wave height via adjusting the frequency of power.

● Solder pot is made of 3mm thickness Ti material. Long life warranty.

● High quality B&M wave motor which made in Italian, small noise and more stable.

● Solder pot can lift up and down, move in and out automatically. It’s very easy for customer to change solder pot and conversion between leaded and lead-free.

HR-400L Lead Free Wave Solder Machine Specifications

Process introduction:

The PCBs which are inserted and mounted with components and need soldering will be sent to the chain conveyer system by motor-driven buffer conveyer at the feeding end of the wave-soldering system continuously and automatically and then all the processes will be performed one by one, which include flux spraying, preheating, wave-soldering and cooling. After that, the soldered PCBs will be sent out of the soldering system by chain conveyer.

Precautions:

1. Flux and diluting agent should be replenished regularly. Due to uneven evaporation of flux’s compositions, flux’s specific gravity should be checked regularly and maintained at its best value of 0.83.

2. Usually, all the flux should be replaced within 15-30 days but it depends on its deterioration.

3. Nozzle should be cleaned everyday after shift ends by unscrewing the nozzle nut and dipping in into the alcohol case to prevent too much dirt from staying there. When cleaning the nozzle, try your best not to impact and damage it.

4. Check the sensor regularly if too much dirt stays there.

5. The two flow adjusting valves to control spray, after being adjusted properly, should not be changed casually. No workers who are not dedicated to operating this machine are allowed to operate it to avoid any bad spraying.

6. The sensor before the spray gun is to detect the PCBs. So PCBs should be conveyed by chain claws automatically into the machine and not be pulled by hand lest that any foreign object (such as hand) activates sensor.

7. Clear any collected water in air filter.

8. When adjusting spray, transparent plastic board may be used to check the spray effect.

9. Filter should be cleaned 1 ~3 times every day.

(3) Check the temperature of PCBs’ bottom side regularly to ensure the best soldering effect.

(4) Check regularly if the cables are aged to prevent electricity interruption.

Shenzhen Honreal Technology Co. Ltd. is a leading R&D and manufacturing company that specializes in providing various brands of SMT pick and place machines and spare parts , reflow oven, wave soldering machine,PCB handling equipment ect smt factory machines. An enterprise that integrates , sales and service and provides comprehensive solutions for SMT process technology. Our R&D personnel often go directly to the customer's equipment use site to understand the usage conditions of the equipment, seek the best solutions, and continuously introduce updated and improved products. Shenzhen Honreal helps you get efficient returns with the lowest cost investment, and is the most ideal choice for SMT factory users

The company has a technical engineering team with many years of experience in technology development, process operation, and technical services of SMT equipment. The company aims at stable design concepts, advanced technical levels, rigorous manufacturing processes, and reasonable sales prices. The company upholds the belief that firmness and mediocre quality are incompatible, and firmly believes that perfect quality lies in careful manufacturing. For this reason, each of the company's equipment is equipped with a detailed and rigorous production process and IPQC and FQC processes, never letting go of every detail to ensure Product stability and service life. The company's approach to employment is to discover, tap, cultivate, and retain talents. Hongrun Technology is small but ambitious, with heavy responsibilities and a long way to go.