Product Details
Bogie Hearth Furnace With Automatic Trolley Up To 1200 Degree C
Overview
Bogie Hearth Furnace also known as car bottom furnace, which
comprises a trolley car and a furnace body, mainly for annealing
and quenching or hardening larger parts such as cast parts or tool
steel dies or semiconductor dies to temperatures between 800 °C and
1100 °C, the furnace heating in the way of radiation from 5 heating
sides, so the temperature balance at each angle, including the
bottom. Programtherm provides a wide range of bogie hearth furnace
with capacity up to 5000L, Tmax 1400°C. Each furnace can be
designed with energy saving measures already integrated.
Main Features
- Tmax 1200 °C
- Manual trolley car bottom, bogie hearth type heat treatment furnace
for industrial (automatic is optional)
- Self-supporting and long-life ceiling construction with bricks laid
in arched construction
- Loading capacity up to 2 tons as per needs
- Two zones control for optimal temperature uniformity in the working
space, each zone controlled independently
- Multi-layer insulation consisting of high alumina lightweight
mullite bricks backed by fiber board insulation
- Heating elements mounted on ceramic tubes provide for free
radiation and long service life, heating from five sides provides
for a optimum temperature uniformity
- Bogie heating receives electric power via blade contacts with rear
side when driven in, bottom heating protected by Silicon carbide
board on the bogie providing level stacking surface
- Bogies with flanged wheels running on rails for easy and precise
movement of heavy loads
- Motorized exhaust air flap for optimum ventilation of the furnace
chamber and for rapid cooling at low temperatures (need extra fee)
- Precise digital PID temperature controller programmable 32 segments
- Type N thermocouple
- CE certified, standard
Safety Measures
- Built-in ammeter and dual voltmeters for easy monitoring and
troubleshooting.
- Overheat protection shuts down the furnace if temperature is
outside of acceptable range (refer to controller's manual) or when
the thermocouple is broken or malfunctions
- Power failure protection resumes furnace operation right after the
point of failure when power is reestablished
- Microprocessor based self-tuning PID control provides optimum
thermal process with minimal overshoot
Technical Specifications
Model No. | PB L1200/12 |
Chamber size (DxWxH) | 1200x1000x1000mm Capacity:1200 Liters |
Power supply | 120KW AC380V, 50/60Hz, 3 phases |
Working temperature | Tmax 1200°C (2192°F) Continuously 1100°C (2012°F) Temperature uniformity +/- 10C |
Temperature controller | PID controller Auto-tune function Programmable 32 segments Temperature accuracy +/- 1°C |
Heating rate | ≤25°C /min |
Thermocouple | N type |
Chamber lining | High alumina light brick |
Electronic components | Siemens maker air switch, AC contactor, SSR Relay etc |
Heating element | HRE resistance coil wire mounted on ceramic tubes |
Shipping info | Weight: 2600kgs W2300xL1850xH2260mm |
Compliance | CE, ISO |
Warranty | 2 years limited warranty with lifetime technical support |
Application Notes
- However, toxic or explosive gases that may generate from the sample
during the heating are not recommended for use with this
programmable muffle furnace without necessary safety controls and
supervision.
- Small cracks may appear on the surface of the refractory ceramics
over extended use. This is a normal occurrence and the cracks may
be repaired with alumina coating
Size Comparison
Item name | PB L480/12 | PB L660/12 | PB L1000/12 |
Inner size (DxWxH) | 800x600x1000mm | 1100x600x1000 | 1000x800x1250mm |
Capacity | 480 L | 660 L | 1000 L |
Power | 380V/36KW | 380V/60KW | 380V/90KW |
Furnace dimensions (LxWxH) | 1580x1600x1850mm | 1950x1660x1910mm | 1520x2060x2100mm |
Weight | 1600 KGS | 2050 KGS | 2300 KGS |
Company Profile
Program Thermal Tech (Luoyang) Co., Ltd, (hereinafter referred to
Programtherm, owning its manufacturing plant Luoyang Pure Furnace
Co., Ltd) has more than 16 years of experience in furnace heating
industry, with capabilities in Designing and Manufacturing lab
& Industrial Furnaces independently for various applications.
Programtherm products mainly cover muffle furnaces, tube furnaces,
elevator furnaces, car bottom furnaces, atmosphere furnaces, vacuum
furnaces etc with Max working temperature reaches up to 1750 degree
C. In addition to the mentioned wide range of standard products,
our powerful engineer group also support customized services
according to customers’requirements.
Programtherm is owning total manufacturing facilities of 1500
square meters and more than 30 staffs and a group of experienced
engineers. 5S management system; Products have been successfully
exported to more than 40 countries and regions around the world.
Such as Europe, South Asia, South America, Australia, New Zealand
and Africa etc. Our self-developed high-temperature heating
equipment has provided great help for universities, scientific
research institutions and industrial and mining enterprises.