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Galvanized steel pipes are divided into cold-dip galvanized steel
pipes and hot-dip galvanized steel pipes. Cold-dip galvanized steel
pipes have been banned, and the latter is also recommended by the
country to be temporarily used. In the 1960s and 1970s, developed
countries in the world began to develop new pipes and gradually
banned galvanized pipes. China's Ministry of Construction and four
other ministries and commissions have also issued documents
clarifying that galvanized pipes will be banned as water supply
pipes starting in 2000. Galvanized pipes are rarely used in cold
water pipes in newly built communities, and hot water pipes in some
communities use galvanized pipes. Hot-dip galvanized steel pipes
are widely used in fire protection, electric power and highways.
Applications
Hot-dip galvanized steel pipes are widely used in construction,
machinery, coal mines, chemical industry, electric power, railway
vehicles, automobile industry, highways, bridges, containers,
sports facilities, agricultural machinery, petroleum machinery,
exploration machinery, greenhouse construction and other
manufacturing industries.
Galvanized steel pipe is a welded steel pipe with a hot-dip or
electroplated zinc layer on the surface. Galvanizing can increase
the corrosion resistance of steel pipes and extend their service
life. Galvanized pipes are widely used. In addition to being used
as pipeline pipes for general low-pressure fluids such as water,
gas, and oil, they are also used as oil well pipes and oil
pipelines in the petroleum industry, especially offshore oil
fields, and as oil heaters and condensators in chemical coking
equipment. Pipes for coolers, coal distillate wash oil exchangers,
pipes for trestle pipe piles, and support frames for mine tunnels,
etc.
Detailed introduction editor broadcast
hot dip galvanized pipe
Hot-dip galvanizing pipe reacts molten metal with an iron matrix to
produce an alloy layer, thereby combining the matrix and the
coating. Hot-dip galvanizing is to pickle the steel pipe first. In
order to remove the iron oxide on the surface of the steel pipe,
after pickling, it is cleaned in an aqueous solution of ammonium
chloride or zinc chloride or a mixed aqueous solution of ammonium
chloride and zinc chloride, and then sent to in a hot dip plating
tank. Hot-dip galvanizing has the advantages of uniform coating,
strong adhesion, and long service life. The hot-dip galvanized
steel pipe matrix undergoes complex physical and chemical reactions
with the molten plating bath to form a corrosion-resistant
zinc-iron alloy layer with a tight structure. The alloy layer is
integrated with the pure zinc layer and the steel pipe matrix, so
it has strong corrosion resistance.
cold galvanized pipe
Cold-dip galvanized pipe is electro-galvanized. The amount of
galvanizing is very small, only 10-50g/m2. Its corrosion resistance
is much worse than that of hot-dip galvanized pipe. Regular
galvanized pipe manufacturers, in order to ensure quality, most do
not use electro-galvanizing (cold plating). Only small businesses
with small scale and old equipment use electro-galvanizing, and of
course their prices are relatively cheaper. The Ministry of
Construction has officially announced that cold-galvanized pipes
with backward technology will be phased out and cold-galvanized
pipes are not allowed to be used as water and gas pipes. The zinc
layer of cold-dip galvanized steel pipe is an electroplated layer,
and the zinc layer is layered independently from the steel pipe
matrix. The zinc layer is thin, and the zinc layer simply adheres
to the steel pipe matrix and falls off easily. Therefore, its
corrosion resistance is poor. In new residential buildings, it is
prohibited to use cold-dip galvanized steel pipes as water supply
pipes.
weight factor
use
Instructions for use
Galvanized pipes are often referred to as galvanized pipes. The
iron pipes used for gas and heating are also galvanized pipes.
Galvanized pipes are used as water pipes. After a few years of use,
a large amount of rust will occur in the pipes. The yellow water
flowing out will not only pollute the sanitary ware. , and mixed
with bacteria that breed on the rough inner wall, corrosion causes
excessive heavy metal content in the water, seriously endangering
human health.
Production steps
The process flow is: clarinet - alkali washing - water washing -
pickling - water rinsing - dipping agent - drying - hot dip
galvanizing - external blowing - internal blowing - air cooling -
water cooling - Passivation - Water rinsing - Inspection - Weighing
- Storage.
skills requirement
1. Brand and chemical composition
The grade and chemical composition of the steel used for galvanized
steel pipes should comply with the grade and chemical composition
of the steel used for black pipes specified in GB/T3091.
2. Manufacturing method
The method of manufacturing the clarinet (furnace welding or
electric welding) is chosen by the manufacturer. Galvanizing adopts
hot dip galvanizing method.
3. Threads and pipe joints
(a) For galvanized steel pipes delivered with threads, the threads
should be machined after galvanizing. Threads should comply with YB
822.
(b) Steel pipe joints shall comply with the provisions of YB 238;
malleable iron pipe joints shall comply with the provisions of YB
230.
4. Mechanical properties The mechanical properties of steel pipes
before galvanizing should comply with the regulations of GB 3091.
5. Uniformity of galvanized layer Galvanized steel pipes should be
tested for uniformity of galvanized layer. The steel pipe sample
shall not turn red (copper-plated color) when immersed in copper
sulfate solution for 5 consecutive times.
6. Cold bending test: Galvanized steel pipes with a nominal
diameter not larger than 50mm should be subjected to cold bending
test. The bending angle is 90°, and the bending radius is 8 times
the outer diameter. There is no filler during the test, and the
welding seam of the sample should be placed on the outside or upper
part of the bending direction. After the test, there should be no
cracks or signs of zinc layer peeling off on the sample.
7. Hydraulic pressure test The hydraulic pressure test should be
carried out on the black pipe, and eddy current flaw detection can
also be used instead of the hydraulic pressure test. The size of
the test pressure or eddy current flaw detection comparison sample
should comply with the regulations of GB 3092. The mechanical
properties of steel are important indicators to ensure the final
performance (mechanical properties) of steel.
Mechanical propertiesTensile strength (σb): The stress (σ) obtained
by dividing the maximum force (Fb) that the sample endures when
breaking during the stretching process by the original
cross-sectional area of the sample (So) is called the tensile
strength. Tensile strength (σb), unit is N/mm2 (MPa). It represents
the maximum ability of a metal material to resist damage under
tension. In the formula: Fb--the maximum force endured when the
sample is broken, N (Newton); So--the original cross-sectional area
of the sample, mm2.
Yield point (σs): For metal materials with yield phenomenon, the
stress at which the sample can continue to elongate without
increasing the force (remaining constant) during the stretching
process is called the yield point. If the force decreases, the
upper and lower yield points should be distinguished. The unit of
yield point is N/mm2 (MPa). Upper yield point (σsu): the maximum
stress before the specimen yields and the force decreases for the
first time; Lower yield point (σsl): the minimum stress in the
yield stage when the initial instantaneous effect is not
considered. In the formula: Fs--yield force (constant) during the
tensile process of the sample, N (Newton) So--original
cross-sectional area of the sample, mm2.
Elongation after breaking: (σ) In the tensile test, the percentage
of the increased length of the gauge length of the sample after
breaking to the original gauge length is called elongation.
Expressed by σ, the unit is %. In the formula: L1--the gauge length
of the specimen after breaking, mm; L0--the original gauge length
of the specimen, mm.
Shrinkage of area: (ψ) In the tensile test, the percentage of the
maximum reduction of the cross-sectional area at the reduced
diameter after the specimen is broken to the original
cross-sectional area is called the shrinkage of area. Expressed by
ψ, the unit is %. In the formula: S0--original cross-sectional area
of the sample, mm2; S1--minimum cross-sectional area at the reduced
diameter after the sample is broken, mm2.
Hardness index: The ability of a metal material to resist the
indentation of the surface by hard objects is called hardness.
According to different test methods and application scope, hardness
can be divided into Brinell hardness, Rockwell hardness, Vickers
hardness, Shore hardness, microhardness and high temperature
hardness. There are three commonly used hardnesses for pipes:
Brinell, Rockwell, and Vickers hardness.
Brinell hardness (HB): Use a steel ball or carbide ball of a
certain diameter to press into the sample surface with a specified
test force (F). After the specified holding time, remove the test
force and measure the indentation diameter on the sample surface.
(L). Brinell hardness value is the quotient obtained by dividing
the test force by the surface area of the indented sphere.
Expressed in HBS (steel ball), the unit is N/mm2 (MPa).
Performance impact
(1) Carbon; the higher the carbon content, the higher the hardness
of the steel, but the worse its plasticity and toughness.
(2) Sulfur is a harmful impurity in steel. Steel with higher sulfur
content is prone to embrittlement when pressure processing at high
temperatures, which is usually called thermal embrittlement.
(3) Phosphorus tends to significantly reduce the plasticity and
sturdiness of steel, especially at low temperatures. This
phenomenon is termed your frosty brittleness. In high-quality
steel, sulfur and phosphorus must be strictly controlled. But on
the other hand, low carbon steel contains high levels of sulfur and
phosphorus, which can make it easy to break during cutting, which
is beneficial to improving the machinability of steel.
(4) Manganese; it can improve the strength of steel, weaken and
eliminate the adverse effects of sulfur, and improve the
hardenability of steel. High-alloy steel (high manganese steel)
with high manganese content has good wear resistance and other
physical properties.
(5) Silicon; it can increase the hardness of steel, but the
plasticity and toughness decrease. Steel used for electrical
engineering contains a certain amount of silicon, which can improve
the soft magnetic properties.
(6) Tungsten; can improve the red hardness and thermal strength of
steel, and can improve the wear resistance of steel.
(7) Chromium: It can improve the hardenability and wear resistance
of steel, and can improve the corrosion resistance and oxidation
resistance of steel.
(8) Zinc; in order to improve the corrosion resistance, general
steel pipes (black pipes) are galvanized. Galvanized steel pipes
are divided into two types: hot-dip galvanizing and electric steel
zinc. Hot-dip galvanizing has a thick zinc layer and
electro-galvanizing has low cost, so galvanized steel pipes are
available.
Zhengde Galvanized steel pipes are divided into cold-galvanized pipes and hot-dip galvanized pipes. According to the shape, they are divided into galvanized round pipes and galvanized square rectangular pipes. Both the substrate and the coating are combined. Hot-dip galvanizing is to pickle the steel pipe first. In order to remove the iron oxide on the surface of the steel pipe, after pickling, it is cleaned by ammonium chloride or zinc chloride aqueous solution or a mixed aqueous solution of ammonium chloride and zinc chloride, and then sent to hot-dip coating tank. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion and long service life.
DN | outer diameter | Ordinary steel pipe | Thickened steel pipe | |||||||
MM | MM | Deviation | Thickness | welded pipe(kg/m) | Galvanized pipe(kg/m) | Thickness | welded pipe(kg/m) | Galvanized pipe(kg/m) | ||
MM | Deviation | MM | Deviation | |||||||
6 | 10.2 | 2.0 | 0.40 | 0.4256 | 2.5 | 0.47 | 0.50 | |||
8 | 13.5 | 2.3 | +12% -15% | 0.62 | 0.64 | 2.75 | +12% -15% | 0.73 | 0.75 | |
10 | 17 | 2.3 | 0.82 | 0.84 | 2.75 | 0.97 | 1.00 | |||
15 | 21.3 | ±0.5mm | 2.8 | 1.26 | 1.30 | 3.25 | 1.45 | 1.49 | ||
20 | 26.8 | 2.8 | 1.63 | 1.68 | 3.50 | 2.01 | 2.07 | |||
25 | 33.5 | 3.3 | 2.42 | 2.49 | 4.00 | 2.91 | 3.00 | |||
32 | 42.3 | 3.3 | 3.13 | 3.22 | 4.00 | 3.78 | 3.89 | |||
40 | 48 | 3.5 | 3.84 | 3.96 | 4.25 | 4.58 | 4.72 | |||
50 | 60 | ±1% | 3.5 | 4.88 | 5.03 | 4.50 | 6.16 | 6.34 | ||
65 | 75.5 | 3.8 | 6.64 | 6.84 | 4.50 | 7.88 | 8.12 | |||
80 | 88.5 | 4.0 | 8.34 | 8.59 | 4.75 | 9.81 | 10.10 | |||
100 | 114 | 4.0 | 10.85 | 11.18 | 5.00 | 13.44 | 13.84 | |||
125 | 140 | 4.5 | 15.04 | 15.49 | 5.50 | 18.24 | 18.79 | |||
150 | 165 | 4.5 | 17.81 | 18.34 | 5.50 | 21.63 | 22.28 |
Quality first: production and inspection in strict accordance with
production standards;
Price advantage: discounts based on real market prices;
Transaction security: There will be no loss of customer funds;
After-sales guarantee: the customer's problem is our problem;
Long-term cooperation: quality assurance, price advantage, sincere
service can last for a long time.
Shandong Zhengde Metal Manufacturing Co., Ltd. is a production and sales company integrating hot-rolled steel
coils, cold-rolled steel coils, galvanized steel coils,
color-coated steel coils, section steel, steel pipes, steel wires,
metal mesh, stainless steel, aluminum, copper and other metal
products integrated large enterprises. Five production and sales
bases have been formed in Binzhou, Liaocheng, Wuxi, Tianjin, Jinan
and Tai'an, with more than 100 production lines, 4 nationally
recognized laboratories, 2 technical engineering centers, and 5
enterprise technology centers. Products are exported to more than
50 countries and regions such as North America, South America,
Europe, Africa, Oceania, Middle East, and Southeast Asia.