CNC Cone Gear Cylindrical Oblique Tooth For Computer Pattern Machine

CNC Cone Gear Cylindrical Oblique Tooth For Computer Pattern Machine

These gears cooperate with each other in the computer pattern machine to accurately transmit power to each executive part to ensure that the movement of the needle, the conveying of the cloth and other actions are coordinated, and the precise sewing of the pattern is realized. At the same time, through the reasonable selection of different types of gears, the performance of the computer pattern machine is optimized, such as improving the transmission accuracy, reducing noise, and enhancing the bearing capacity.

Materials & Manufacturing
Material: Some of them are made of high-strength alloy steel, which has been heat-treated such as carburizing and quenching to improve the hardness and wear resistance of the tooth surface and prolong the service life; There are also engineering plastics used, this kind of gear is light weight, low noise, good self-lubrication, relatively low cost, suitable for the transmission part of the strength requirements are not too high.
Manufacturing process: High-precision gears are processed by grinding teeth to ensure the accuracy of tooth shape and reduce transmission error; The plastic gears are injection molded, with high production efficiency and certain precision.

Performance & Features:
High-precision transmission: To ensure that the needle distance is uniform and the pattern is sewn accurately, such as sewing fine patterns or high-precision sewing operations, precise gear transmission ensures that the movement of the needle and the cloth conveying are accurately matched.
Low-noise operation: Noise is reduced and a quiet working environment is created by optimizing the tooth profile, selecting suitable materials (e.g. plastic gears) and good lubrication.
Wear-resistant and durable: Adapt to long-term continuous work, improve wear resistance and fatigue resistance through materials and heat treatment processes, and reduce the frequency of maintenance and replacement.

Maintenance & Maintenance
Sealing requirements: Some gears are installed in the closed gear box, and are equipped with sealing rings to prevent dust, wire chips and other impurities from entering, avoid lubricating oil leakage, and ensure the normal lubrication and operation of the gears.
Adjustable clearance: Some gear transmission mechanisms are equipped with clearance adjustment devices, which can adjust the clearance between the driving gear and the driven gear, compensate for gear wear, and ensure transmission accuracy and stability.

The computer pattern machine is an automatic control of industrial sewing mechatronic equipment, through the computer control system to accurately control the movement of mechanical parts, the pre-set pattern program into the up and down movement of the needle, the front and back of the cloth and the coordinated operation of other auxiliary actions, so as to sew a variety of complex patterns.
Compared with traditional sewing machines, it can greatly increase the output while not only ensuring product quality, but also saving labor costs, which is widely used in modern sewing machines.

DINGSCO Precision Gear Solutions — Pioneering Force in Equipment Transmission

Core Advantages: Cutting-Edge Equipment × Digitalized Processes × Full-Cycle Services

As a leading precision gear manufacturer, DINGSCO specializes in customized production of micro high-precision spiral bevel gears and hypoid gears through our multiple CNC seven-axis five-linkage spiral bevel gear grinding/milling machines and Gleason spiral bevel cutter technology. With DIN 6 precision class (tooth profile error ≤ ±5μm), 95%+ transmission efficiency, and ultra-high reduction ratios, we deliver reliable transmission solutions for robotics, motor drives, new energy vehicles, and more.

Why Choose DINGSCO?
✅ High Precision: Achieving DIN 6 grade accuracy, leading the industry in controlling tooth profile errors.

✅ High Efficiency: With a single - stage reduction ratio of up to 300:1, and a transmission efficiency of over 95%.

✅ Durability: 40% lower lifecycle cost, <0.5% failure rate.
✅ Fast response: The digital process can shorten the delivery cycle to 20 working days.

Contact Us Soon for gear optimization proposals and 3D meshing simulations!

Our company was formerly known as Changsha Double Star Gear Industrial Co., Ltd, which was established in 1994. It is a directly affiliated university-run enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel gears in China. It was later renamed as Changsha Senjie Gear Co., Ltd (abbreviated as "CSG") in 2016. CSG is a production R&D base specializing in professional design, reserch, manufacture and sales of high-quality small module spiral bevel gears and high reduction hypoid gears and cylindrical gears. In 2023, Hunan Dinghan New Material Technology Co., Ltd. was established as a specialized international export business department. CSG has strong scientific research and development capabilities and is also equipped a full set of advanced equipment including seven-axis five-linkage CNC spiral bevel gear grinding machines and gear milling machines. By making the best use of the scientific and technological achievements and equipment of the Gear Research Institute of Central South University, machanical processing, heat treatment and testing. We have developed high-quality products featuring high reduction, high speed, heavy load, low noise and less teeth for users.

With the quality policy of "scientific and technological innovation, quality first, being first-class firm and customer‘s satisfaction", we have won the trust of well-known domestic and abroad enterprises with stable and excellent quality. It is committed to be a pioneer of the industry of China's small-module spiral bevel gears, and is dedicated to providing service for any related industry requiring industrial robots, CNC turning and milling compound power tool turrets, industrial sewing machines, reducers, bicycles, power tools and aeromodelling. We sincerely look forward to your cooperation!