Product Details
Power Tool Gear Right Angle Cross Axis Helical Bevel Pinion Gear
Spiral bevel gears are commonly used as cross-axis gears for
transmitting rotational motion between non-parallel and
intersecting shafts. They are specifically designed to handle such
applications and offer several advantages in terms of power
transmission, efficiency, and smooth operation. Here's how spiral
bevel gears function as cross-axis gears for rotational motion:
Non-Parallel Shaft Alignment: Spiral bevel gears are suitable for
transmitting motion between shafts that are not parallel. The
intersecting shafts intersect at a specific angle, and the spiral
bevel gears are precisely designed to accommodate this non-parallel
configuration.
Intersecting Shaft Angle: The intersecting shaft angle, often
referred to as the bevel angle, determines the orientation of the
spiral bevel gears. It is the angle formed between the rotational
axes of the intersecting shafts. Spiral bevel gears are
manufactured with teeth cut at the same angle, allowing for smooth
meshing and power transmission at this specific bevel angle.
Tooth Geometry: Spiral bevel gears have curved teeth that are cut
in a helical pattern around the gear's circumference. The curvature
and helical pattern enable gradual tooth engagement and provide
uniform load distribution across the gear's face width. This
results in smoother operation, reduced noise, and increased
load-carrying capacity.
Power Transmission: When the spiral bevel gears rotate, the teeth
on one gear mesh with the teeth on the other gear, enabling torque
transmission between the intersecting shafts. The spiral bevel gear
design ensures efficient power transfer even at non-parallel shaft
angles, allowing for reliable transmission of rotational motion.
Axial and Radial Load Handling: Spiral bevel gears are capable of
handling both axial and radial loads. The gear design and tooth
engagement ensure that the transmitted loads are distributed evenly
across the gear teeth, minimizing wear and maximizing the gear's
load-carrying capacity.
Manufacturing Precision: The manufacturing process of spiral bevel
gears involves high precision to ensure accurate tooth profiles and
proper gear meshing. The gears are typically generated using
specialized cutting methods, such as Gleason or Klingelnberg
processes, to achieve the desired tooth geometry and ensure smooth
operation.
Spiral bevel gears find widespread use in various applications,
including automotive differentials, machine tools, aircraft
engines, marine propulsion systems, and other machinery where
rotational motion needs to be transmitted between non-parallel and
intersecting shafts. Their ability to handle the challenges of
cross-axis motion and their efficiency make them a preferred choice
for such applications.
Product | Power Tool Gear |
Drawing Number | QY101S/102S |
Number of Teeth (Z) | Z=18/44 |
Transmission Efficiency | 98.0-99.0 |
Teeth Accuracy Grade | ISO 6-7 Grade |
Module (M) | ≤4 |
Service | Customized |
Company Profile
Our company was formerly known as Changsha Double Star Gear
Industrial Co., Ltd, which was established in 1994. It is a
directly affiliated university-run enterprise founded by Central
South University Professor Zeng Tao, the leading expert on spiral
bevel gears in China. It was later renamed as Changsha Senjie Gear
Co., Ltd (abbreviated as "CSG") in 2016. CSG is a production
R&D base specializing in professional design, reserch,
manufacture and sales of high-quality small module spiral bevel
gears and high reduction hypoid gears and cylindrical gears. In
2023, Hunan Dinghan New Material Technology Co., Ltd. was
established as a specialized international export business
department. CSG has strong scientific research and development
capabilities and is also equipped a full set of advanced equipment
including seven-axis five-linkage CNC spiral bevel gear grinding
machines and gear milling machines. By making the best use of the
scientific and technological achievements and equipment of the Gear
Research Institute of Central South University, machanical
processing, heat treatment and testing. We have developed
high-quality products featuring high reduction, high speed, heavy
load, low noise and less teeth for users.
With the quality policy of "scientific and technological
innovation, quality first, being first-class firm and customer‘s
satisfaction", we have won the trust of well-known domestic and
abroad enterprises with stable and excellent quality. It is
committed to be a pioneer of the industry of China's small-module
spiral bevel gears, and is dedicated to providing service for any
related industry requiring industrial robots, CNC turning and
milling compound power tool turrets, industrial sewing machines,
reducers, bicycles, power tools and aeromodelling. We sincerely
look forward to your cooperation!
