modular cleanroom design Cleanliness levels from ISO Class 3 (Class A) to ISO Class 8 (Class 100,000)

Covering Core Technical Features, Implementation Processes, and Industry Applications

I. Core Technical Features

1. ‌Modular Structural Design‌

   • Main framework, envelope systems, and purification equipment (FFUs/air showers, etc.) are pre-fabricated as standardized modules, enabling flexible assembly and expansion.
   • Material reuse rate reaches 98%; only consumables like sealants require replacement during relocation or renovation.
   • Features large double-glazed viewing windows with high transparency and airtightness (dual-layer foam-sealed adhesive bonding).

2. ‌Intelligent Environmental Control‌

   • 10-inch touchscreen integrated control system provides real-time monitoring of temperature, humidity, differential pressure, cleanliness, etc., with remote control via mobile/PC.
   • DC-motor FFU units reduce energy consumption by over 60%, with an additional 9% saving in standby mode.
   • Employs "dual HEPA + UV sterilization" exhaust technology to ensure emission safety (e.g., in biopharma labs).

3. ‌Construction Efficiency Advantages‌

   • Factory-preassembled components (doors, windows, air outlets, etc.) enable on-site installation in only 3–5 days, 30% faster than traditional construction.
   • Eliminates on-site cutting, minimizing construction contamination.

II. Implementation Process & Standards

1. ‌Construction Workflow‌

   • Site measurement → framework assembly → flooring → equipment installation → electrical setup → performance validation.
   • Acceptance requires 3 consecutive days of viable particle monitoring (e.g., ≤1 cfu/m³ for Grade A zones).

2. ‌Cleanliness Control‌

   • Cleanliness levels from ISO Class 3 (Class A) to ISO Class 8 (Class 100,000), adjusted via FFU coverage (100% coverage for ISO Class 5) and air-change rates.
   • Precision humidity control (e.g., 45% ±5% for biopharma applications).

3. ‌Material Specifications‌

   • Framework: Aluminum profiles / electrostatic-sprayed square steel tubes / SUS304 stainless steel (anti-static, corrosion-resistant).
   • Envelope: Baked-paint steel plates or stainless steel plates; flooring uses epoxy resin/PVC.

III. Application Scenarios & Case Studies

• ‌Biopharmaceuticals‌: Solved high-humidity contamination during monsoon season for a Wuhu-based pharmaceutical plant, complying with Technical Code for Biosafety Laboratories.
• ‌Semiconductors/Electronics‌: Supports ISO Class 3 cleanliness requirements and micro-environment control for vibration-sensitive equipment (e.g., EUV lithography machines).
• ‌New Energy/R&D‌: Rapid-deployment solutions for EV battery workshops and university labs, ideal for small-scale (<500 m²), high-flexibility needs.

IV. Comparison with Traditional Cleanrooms

Shenzhen ZhongJian South Environment Co., Ltd was founded in 2003.

Which is the only high-tech technology company in Southern China with CNAS certification

We are mainly engaged in Designing Manufacturing, Testing & Verification, Manufacturing Processes and Quality Control, Engineering & Installation and After-Sale Service of clean room and devotes to control and treatment of air PM2.5, formaldehyde, benzene, VOC and other toxic and hazardous substances.

Our main clean room products and equipment include air filter, air shower/cargo shower room, high efficiency air outlet, FFU, AMC chemical filter.

We serve chip microelectronics, data centers, chemical laboratories, new energy, medical devices, pharmaceutical manufacturing, food and beverage, cosmetics, biotechnology, precision instruments, aerospace and other industries. The business fields involve clean room products and equipment, air micro-pollution services, clean design and installation, including household fields, commercial fields, industrial fields and animal husbandry fields.

We won good reputation in this industry. Products and services are highly acknowledged and recommended by customers, we hold strong influence and competitiveness in the market as well. With the mission of being the leading enterprise in Control and Treatment of Air Micro-Pollution, We strive for the leapfrog development of products, technologies and services in Spirit of The Pioneering, Innovative, Combatant and Progressive. We would constantly bring forth new ideas in the innovation and development with protection and sustainable China's environment.