Kuka Kr 180-2 Pa Five Axes Industrial Robotic Robot Paletizador

In modern logistics and production line automation, the KUKA KR 180-2 PA five-axis industrial robot has become the preferred equipment for many manufacturers due to its exceptional palletizing (Paletizador) capabilities. This article provides a comprehensive analysis of this specialized palletizing robot's technical features, application advantages, system integration solutions, and industry-specific implementations, presenting a complete picture of intelligent palletizing operations.

Five-Axis Design Optimized for Palletizing

The KUKA KR 180-2 PA features a professional five-axis structure, making it more suitable for high-speed palletizing than traditional six-axis robots:

• Payload capacity: 180 kg, handling various packaging sizes with ease
• Working range: 2634 mm horizontal reach, covering standard pallet areas
• Speed: Up to 2.5 m/s, reducing cycle times by over 30%
• Repeatability: ±0.15 mm, ensuring stable stacking
• Protection rating: IP65 standard, suitable for humid and dusty environments

Integrated Palletizing-Specific Functions

The KR 180-2 PA incorporates multiple intelligent palletizing features:

1. Automatic pallet recognition:
   • Vision system detects pallet position
   • Compensates for ±50 mm placement deviations
   • Supports memory for multiple pallet sizes
2. Smart stacking algorithms:
   • Calculates optimal stacking paths
   • 3D collision avoidance
   • Adaptive arrangement for irregular items
3. Efficient tooling system:
   • Quick-change vacuum grippers/mechanical clamps
   • Integrated pneumatic/electric rotary unions
   • Automatic Tool Center Point (TCP) calibration
4. Energy-saving modes:
   • Standby power <0.5 kW
   • Kinetic energy recovery
   • Intelligent sleep/wake function

Typical Applications & Industry Solutions

Revolutionizing Food & Beverage Palletizing

In fast-moving consumer goods (FMCG) packaging, the KR 180-2 PA enables fully automated high-speed palletizing:

1. Case palletizing:
   • Handles cartons/plastic crates at 1,200 cycles/hour
   • Auto-detects box dimensions and weight
2. Bagged goods handling:
   • Stacks 25-50 kg bags with anti-slip grip control
   • Stable interlocking multi-layer patterns
3. Complete line integration:
   • Seamless connection with packers/labelers
   • Automatic empty pallet feeding
   • Full pallet output conveyors

Case Study: Global Beverage Giant

• 8 KR 180-2 PA units in automated palletizing line
• Throughput increased from 800 to 1,500 cases/hour
• Labor costs reduced by 70%

Heavy-Duty Palletizing in Chemicals & Building Materials

For large/heavy packaging requirements:

1. Chemical bags:
   • Handles 25-50 kg multi-layer composite bags
   • Anti-static design for safety
   • Corrosion-resistant surface treatment
2. Construction panels:
   • Neatly stacks tiles/gypsum boards
   • Automatic layer counting
   • Buffer material auto-placement
3. Special shapes:
   • Barrel flipping & palletizing
   • Adaptive gripping for irregular items
   • Hazardous material isolation

Advantage:

Place of origin: China

Brand Name: KUKA

Model Number: KR180 R3200 PA

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.

Shanghai Zhuxin Co., Ltd.

Shanghai Zhuxin Co., Ltd. is an intelligent technology company that brings together German KUKA robots, German Industry 4.0 resources, and focuses on Germany's advanced intelligent factory manufacturing concept and high-end integrated applications. The company has always been adhering to the enterprise spirit of "hard work, truth seeking, innovation and responsibility", and embodies the value of talents as the elements of career development and success. Scientific and technological innovation and technology reserve as the driving force for development, improve product quality and management level as a guarantee to enhance product competitiveness.
* The concept of the company to customers is to emphasize the advancement and flexibility of unit technology, as well as information, modular manufacturing. Enhance customers' equipment manufacturing production capacity and market adaptability; The company's business is widely involved in education, metallurgy industry, consumer goods industry, aerospace industry, etc. We have the ability to customize advanced production mode for customers' advanced intelligent manufacturing, provide excellent flexible manufacturing mode and advanced German mature technology.
* Our development concept is: science and technology to create productivity, we sincerely adhere to the "adhering to the customer first" service concept, the global concept and execution to serve the end customers who are interested in "science and technology enterprise". The company inherits the enterprise spirit of "loyalty, friendliness, diligence and enterprising", and adheres to the quality policy of "leading technology, quality first, creating a world-class enterprise", strives for excellence, and strives to provide customers with satisfactory products and after-sales service.