Kuka Youbot Joint Limits KR120 industrial robot reduce labor costs

In the era of Industry 4.0, where automation and robotics are reshaping manufacturing landscapes, optimizing labor costs while maintaining operational efficiency has become a paramount goal for businesses worldwide. KUKA, a global leader in industrial robotics, offers innovative solutions like the KUKA YouBot and the KR120 series industrial robots, which, when leveraged effectively, can significantly reduce labor costs and enhance productivity. This article delves into how these robots, particularly focusing on joint limits and their applications, can revolutionize your manufacturing processes.

How KR120 Robots Reduce Labor Costs:

1. Increased Throughput: The KR120 robots can operate continuously at high speeds, significantly increasing production rates compared to manual labor. For instance, in a palletizing application, a KR120 robot can stack layers of products at a rate of up to 80 cases per minute, far surpassing human capabilities.
2. Improved Quality Control: Automated robots like the KR120 ensure consistent product quality by eliminating human errors and variations. This reduces the need for rework and scrap, further lowering labor costs associated with quality control.
3. Reduced Downtime: The KR120 robots are designed for reliability and durability, with minimal maintenance requirements. This translates to fewer breakdowns and less downtime, ensuring that production lines remain operational and efficient.
4. Flexible Deployment: The KR120 robots can be easily reprogrammed and redeployed to handle different tasks or product lines, providing businesses with the flexibility to adapt to changing market demands without incurring significant labor costs for retraining or hiring new staff.

   Case Study: Automated Palletizing with KR120 Robots

   A leading automotive manufacturer recently implemented KUKA KR120 robots in their palletizing operations, replacing manual labor with automated systems. The robots were programmed to stack layers of automotive parts onto pallets, ensuring consistent and efficient loading. The results were impressive:

   • Labor Cost Reduction: The company reduced labor costs by over 50% by eliminating the need for manual palletizing staff.
   • Increased Efficiency: The KR120 robots increased palletizing speeds by 300%, enabling the manufacturer to meet growing production demands without adding additional labor.
   • Improved Safety: The automated system eliminated the risk of injuries associated with manual lifting and stacking, creating a safer work environment for employees.

Advantage:

Place of origin: ChINA

Brand Name: KUKA

Model Number: KR 120 R3100-2

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.

Shanghai Zhuxin Co., Ltd.

Shanghai Zhuxin Co., Ltd. is an intelligent technology company that brings together German KUKA robots, German Industry 4.0 resources, and focuses on Germany's advanced intelligent factory manufacturing concept and high-end integrated applications. The company has always been adhering to the enterprise spirit of "hard work, truth seeking, innovation and responsibility", and embodies the value of talents as the elements of career development and success. Scientific and technological innovation and technology reserve as the driving force for development, improve product quality and management level as a guarantee to enhance product competitiveness.
* The concept of the company to customers is to emphasize the advancement and flexibility of unit technology, as well as information, modular manufacturing. Enhance customers' equipment manufacturing production capacity and market adaptability; The company's business is widely involved in education, metallurgy industry, consumer goods industry, aerospace industry, etc. We have the ability to customize advanced production mode for customers' advanced intelligent manufacturing, provide excellent flexible manufacturing mode and advanced German mature technology.
* Our development concept is: science and technology to create productivity, we sincerely adhere to the "adhering to the customer first" service concept, the global concept and execution to serve the end customers who are interested in "science and technology enterprise". The company inherits the enterprise spirit of "loyalty, friendliness, diligence and enterprising", and adheres to the quality policy of "leading technology, quality first, creating a world-class enterprise", strives for excellence, and strives to provide customers with satisfactory products and after-sales service.