Customized Sondex EPDM Gasket: Enhancing Heat Exchanger Performance

Brand Name:Victory
Certification:ISO
Model Number:Sondex Series
Minimum Order Quantity:50 pc
Delivery Time:15 days
Payment Terms:T/T
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Location: Changzhou Jiangsu China
Address: NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu
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Product Description

Hydrogenated Nitrile Gaskets Sondex Heating Exchanger Gasket


Heat Exchanger Gasket/Pad for Sondex Plate Heat Exchangers:


Chemical Resistance for Longevity
Heat exchanger gaskets must be able to withstand the chemicals present in the fluids being processed without deterioration or damage. This chemical resistance is crucial for ensuring the longevity of the gasket and the overall reliability of the heat exchanger.


Thermal Stability for High-Temperature Applications
Gaskets used in heat exchangers must be capable of withstanding high temperatures without compromising their integrity. This thermal stability is essential for applications where the heat exchanger operates at elevated temperatures.


Compliance with Industry Standards
Heat exchanger gaskets may need to comply with industry standards and regulations. Conformance to these standards ensures that the gaskets meet specific performance and safety criteria for use in various industrial applications.


Customization for Specific Requirements
Gaskets can be customized to meet the unique requirements of different heat exchanger models. This customization may involve variations in size, shape, and material composition based on the specific needs of the application.


Quality Assurance through Testing
To ensure reliable performance, heat exchanger gaskets undergo quality testing during the manufacturing process. This includes checks for dimensional accuracy, material integrity, and sealing capability, ensuring the gaskets meet the required specifications.


By addressing these key considerations, heat exchanger gaskets can provide the necessary durability, reliability, and customization to support the efficient and safe operation of heat exchangers across various industrial applications.


Brand/MakerModel
Sondex

S1,S4,S4A,S7A,S8,S8A,S9A,S14,S14A,S17,S19A,S20A,S21A, S22A,S31A,S22,SW26,S37,SW40A,S41,S41A,S42,S42A,S62,S43,

S47,SN51,S52,S64,S65,S81,S100,S121,SF123,SF160


Gasket Material:

MaterialOperating Temperature RangeUsage conditions
Nitrile Gaskets≤135℃Resistant to mineral, animal, vegetable oil and other non-polar media
Hydrogenated Nitrile Gaskets-5℃-150℃Resistant to sulfur-containing crude oil, H2S-containing mixed media, high-temperature edible oil and other non-polar media
EPDM Gaskets≤160℃Resistant to hot water, water vapor, edible beverages, and high-temperature sterilization of milk
Solvent-based EPR Gaskets-20℃-150℃Polar solvents and many other good solvents, such as lipid solvents. Dilute inorganic acids, alkalis, etc.
Universal Viton Gaskets≤180℃Non-polar mineral oil, lubricating oil and other alcohol-containing fuels
Special Fluorine Rubber Gaskets30℃-130℃Inorganic oxygen-containing acids such as high-concentration acids and bases

Manufacturing process of plate heat exchanger gaskets.

  1. The first is the mixing process of rubber compounding, that is, mixing various raw and auxiliary materials according to the formula requirements;
  2. The second is the step of forming the rubber material blank, that is, the rubber material is made into rubber strips through extruder equipment;
  3. The third is the compression molding process, where the unvulcanized rubber strip is placed into the cavity of the hot mold, the mold is closed for vulcanization, and the rubber sealing gasket is formed in the press equipment;
  4. The fourth is post-vulcanization, that is, the molded and vulcanized gasket is placed in an oven in a static state to finally complete the vulcanization;
  5. The fifth is finished product inspection, that is, sampling some finished products for finished product testing according to process standards.


Installation method


Plate heat exchanger sealing gaskets can be divided into 3 forms according to the installation method on the heat exchange plates:

1. Direct sticking type: After applying sealant on the sealing gasket, it is directly glued into the installation groove of the heat exchange plate.

2. Plastic nail inlaid type: The heat exchange plate is designed with assembly holes, and rubber nails are designed on the side of the sealing gasket. After the sealing gasket is placed in the installation slot, the rubber nails are embedded in the assembly holes.

3. Snap-on type: There are buckles on the side of the sealing gasket, and the buckles are used to buckle the sealing gasket onto the heat exchange plate.

The sealing gasket uses different types of rubber according to different media and operating temperatures.


Q&A


Q1: Does the gaskets product come with a warranty?

A1: Gasket are consumable accessories, and the replacement cycle is generally determined according to the specific conditions of use by the customer. It is related to the use environment, medium, temperature, etc. Usually we recommend purchasing more for replacement and backup purposes.


Q2: Is there a discount available for wholesale or bulk purchases?

Answer: Yes, we offer discounts for wholesale and bulk purchases. If you are interested in purchasing a large quantity of items or engaging in wholesale business, please contact our wholesale department or customer service team for information regarding wholesale discounts and minimum purchase quantities.

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Customized Sondex EPDM Gasket: Enhancing Heat Exchanger Performance

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