State-of-the-art Glass Tempering Furnace Machine for Forced Convection in Foshan Star
Certification:ISO 9001
Minimum Order Quantity:1 set
Delivery Time:Peak Season Lead Time: 1-3 months Off Season Lead Time: within 15 workdays
Payment Terms:LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
Model NO.:STG-AQ2436-5
Glass Edging Machine Type:Tempering Furnace
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Location:
Foshan Guangdong China
Address:
Changhua International Center, Boai Load, Shishan Town, Nanhai District, Foshan, Guangdong, China
Supplier`s last login times:
within 23 hours
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Product Details
Company Profile
Product Details
Description of the Equipment
1.1 Brief introduction
The furnace includes loading table, heating system, Forced
convection system in the top of
furnace. quenching and cooling section, unloading table, and
control system. It is used to
manufacture glass for furniture, home appliance, architecture
glass, etc.
1.2 Loading Table
The loading table is composed of rubber-covered rollers and Kevlar rope. When the glass is put onto the rollers, the glass will be conveyed automatically to the entrance of the furnace where it will be in ready-to-enter-furnace position and the rollers stop moving. It will send the glass into the furnace once the computer control system gives enter command.
1.3 Heating Section
The structure of the heating section is of a double-layer box type covered with thermos-insulation material. Inside the section there is a conveyor system with high temperature resistant ceramic rollers. Heating elements and radiation plates are installed on the upper layer and lower layer of this section. The upper layer radiation plate is special heat resistant and anti-corrosion cast material. The heating element is of an integrated part with spiral type resistance erected on ceramic part, it's easy to replace. When the glass is going to enter the furnace, the front door of the heating section opens the rolls of the loading table and heating section move at the same time. When the glass is in the furnace, the front door will close and the glass on the rollers will be moved back and forth at the distance calculated by the controlling system automatically, so that the glass will be heated evenly. The upper section can be lifted up for maintenance. The heating elements are in matrix layout.
1.4 Flat Quenching/Cooling Section
The alloy sections and steel sheet is cold riveted to avoid deformation of heat welding, ensure effectively the entire flatness at air face of quench. Rational nozzle aperture and arrangement of air hole guarantee the glass even cooling. The upper and lower quenches are combined with linkage and individual drives, which can actually control the rational height for air nozzle of quenches. Matched with balance control of upper and lower air amount, the top and bottom of the glasses can reach to optimum heat radiation, so as to ensure the flatness of tempering glass.
1.5 Unloading Table
The unloading table is the similar as the loading table. When the glass is transported to the end of the conveyor, the rollers will stop, and the glass can be taken away by hand, or by robot, if there is available at the customer's factory.
1.6 Control System
Technical Parts
2.22 Power consumption
2.23 Productivity:
2.4 Suitable glass sorts
Ø Tinted glass
Ø Patterned glass
Ø Silk screen printing glass
Ø Clear float glass
Ø Sandblasting glass
Ø Low e glass(single silver, two layers silver)
2.5 Supply Scope
l --Loading table
l --Heating section(furnace) with forced convection system
l --Quenching and Cooling section
l --Unloading table
l --Blower system
l --Long-distance trouble maintenance
1.2 Loading Table
The loading table is composed of rubber-covered rollers and Kevlar rope. When the glass is put onto the rollers, the glass will be conveyed automatically to the entrance of the furnace where it will be in ready-to-enter-furnace position and the rollers stop moving. It will send the glass into the furnace once the computer control system gives enter command.
1.3 Heating Section
The structure of the heating section is of a double-layer box type covered with thermos-insulation material. Inside the section there is a conveyor system with high temperature resistant ceramic rollers. Heating elements and radiation plates are installed on the upper layer and lower layer of this section. The upper layer radiation plate is special heat resistant and anti-corrosion cast material. The heating element is of an integrated part with spiral type resistance erected on ceramic part, it's easy to replace. When the glass is going to enter the furnace, the front door of the heating section opens the rolls of the loading table and heating section move at the same time. When the glass is in the furnace, the front door will close and the glass on the rollers will be moved back and forth at the distance calculated by the controlling system automatically, so that the glass will be heated evenly. The upper section can be lifted up for maintenance. The heating elements are in matrix layout.
1.4 Flat Quenching/Cooling Section
The alloy sections and steel sheet is cold riveted to avoid deformation of heat welding, ensure effectively the entire flatness at air face of quench. Rational nozzle aperture and arrangement of air hole guarantee the glass even cooling. The upper and lower quenches are combined with linkage and individual drives, which can actually control the rational height for air nozzle of quenches. Matched with balance control of upper and lower air amount, the top and bottom of the glasses can reach to optimum heat radiation, so as to ensure the flatness of tempering glass.
1.5 Unloading Table
The unloading table is the similar as the loading table. When the glass is transported to the end of the conveyor, the rollers will stop, and the glass can be taken away by hand, or by robot, if there is available at the customer's factory.
1.6 Control System
Technical Parts
2.1Technical Specifications
| Model | STG-AQ2436-5 | |
Flat Glass size | Max loading area | 2440 x 3660mm |
| Glass thickness range | 5 -19mm | |
| Max glass size | 2440 x 3660mm | |
| Min Glass size | 100x300mm | |
Power | Recommended transformer capacity | ≥550KVA |
| Heat power | 550KW | |
| Blower | Blower: 280KW, frequency inverters controlled | |
Heating zone | 90 Heating zone. 45 heating zone on the top and 45 heating zone at bottom | |
| Vortex convection fan (variable frequency control) | 15kw | |
Ceramic roller | Diameter :85mm | |
| Number :45 PCS | ||
| Space between two ceramic rollers :120MM | ||
| Quality Standard | ANSI Z97.1-2004, | |
| Finished product rate | ≥ 98% | |
| Installation period (approximately,) | 15 working days | |
| Commissioning period (approximately) | 7 working days | |
| Training period (approximately) | 1 ( one ) working week | |
| Guarantee period | ONE year for non worn-out parts and components. | |
| Power supplier mode | 380 V + 60 HZ(Customizable) | |
2.2 Power consumption
Flat: ≤3.5kwh/M2 (Calculated on the continues production of 5mm
sheet glass )
2.22 Power consumption
| Glass thickness | Power consumption (clear flat glass 80% LOADED) |
| 5mm | ≤3.5/M2 |
| 6mm | ≤4.2/M2 |
| 8mm | ≤5.6/M2 |
| 10mm | ≤7/M2 |
| 12mm | ≤8.4/M2 |
| 15mm | ≤10.5/M2 |
| 19mm | ≤13.3/M2 |
2.23 Productivity:
| Glass thickness (mm) | Glass tempered cycle. (Load/hour) | Float glass (M2 /hour) 80% loaded rate |
| 5 | 16-18 | 65M2 |
| 6 | 14-16 | 54M2 |
| 8 | 10-12 | 43M2 |
| 10 | 9-10 | 36M2 |
| 12 | 7-8 | 30M2 |
| 15 | 5-6 | 22M2 |
| 19 | 3-4 | 15M2 |
2.4 Suitable glass sorts
Ø Tinted glass
Ø Patterned glass
Ø Silk screen printing glass
Ø Clear float glass
Ø Sandblasting glass
Ø Low e glass(single silver, two layers silver)
2.5 Supply Scope
l --Loading table
l --Heating section(furnace) with forced convection system
l --Quenching and Cooling section
l --Unloading table
l --Blower system
l --Long-distance trouble maintenance
Equipment Structure & Manufacturing Standard photos
Sea worthy packing
Company Profile:
Founded in 2010, Foshan Star Glass Machinery Co., Ltd. is a
high-tech enterprise specializing in the
production, research and development and sales of glass deep
processing machinery. The company is
located in Foshan City, a major glass machinery center.
The company is committed to the production of glass radiant
tempering furnace, convection tempering
furnace, flat bending dual-purpose tempering furnace, automotive
glass bending furnace, nonautoclave
PVB laminating production line.
After years of hard work and exploration, the company has obtained
a number of national patents, and
its technology is ahead of the domestic level. The products sell
well all over China and are exported to
Australia, the United States, the Middle East, India, Vietnam,
South America and other places.
Companies adhering to the principle of quality first,
service-oriented, and constantly improve the
company's level and product quality, and strive to create a
skilled, high-quality team. We will sincerely
cooperate with new and old customers at home and abroad with
sincerity and jointly develop the
bright road of glass machinery manufacturing industry.
cooperation partner
nExhibition
1. who are we?
We are based in Guangdong, China, start from 2011,sell to South
America(30.00%),Southeast Asia(20.00%),Mid East(15.00%),Eastern
Europe(10.00%),Africa(10.00%),North America(10.00%),Western
Europe(3.00%),Eastern Asia(2.00%). There are total about 11-50
people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Glass Machine,Glass Furnace,Glass Bending Furnace,Glass Bending And
Tempering Furnace,Glass Machines
4. why should you buy from us not from other suppliers?
Our company has a professional R & D team and a strict quality
management system. 10 years of export experience. Mature
after-sales installation team.
5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,DDP;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit
Card,PayPal,Western Union,Cash,Escrow;
Language
Spoken:English,Chinese,Spanish,Japanese,Arabic,French,Russian
State-of-the-art Glass Tempering Furnace Machine for Forced Convection in Foshan Star
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