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What's The Pellet Die?
The pellet die also known as the ring die is ring-shaped. It's a
critical component of the pellet mill and plays a crucial role
during the feed pellet process. It works together with the roller
shells to pellet the feed. Its effective hole diameter will
determine the final feed's diameter. Its compression ratio will
affect the feed's hardness, PDI, color, shape and some others. It's
the most expensive consumable part of the pellet mill, and it also
plays an important role in feed's cost.
How to Choose the Suitable Pellet Die?
You brought in a pellet mill but that doesn't mean you need to
purchase all the parts from its manufacturer. Since their price is
higher but the quality is not equal to the price. Furthermore, the
pellet mill's manufacturer only focused on improving the pellet
mills not ring dies. Of course, they can't provide tailor-made
service for you. You have to know that pellet die can be designed
to be easily removable and interchangeable, allowing operators to
quickly switch between dies with different hole sizes,
configurations, or materials to produce pellets with varying
characteristics, such as diameter, length, and density.
It would be better to choose a professional accessory manufacturer
who is engaged to produce the pellet has more experience and
knowledge about the pellet dies and can customize more details than
the big brands.
You also need to discuss with your manufacturer the feed
disadvantage and improve your feed's quality by changing the ring
die's parameter.
You also need to choose high high-quality ring die since the ring
die will suffer high corrosion, wear, and fatigue situation.
Shanbao Machinery's advantage:
1. Shanbao Machinery has been engaged to produce pellet mill dies
over 30 years and has 3 plants for forging and casting, drilling
and fine turning. We're the only dies manufacturer who has its own
forging and casting factory in China. We can pround to announce
we're the most professional manufacturer in the world.
2. We're a experienced team and have many professional technicians,
all of whom have more than 30 years of experience in machinery
production.
3. We have some professional after-sales team. When you need, we
can come to your factory immediately to solve all problems for you.
4. We are not only produce the pellet mill's parts but we also have
some patent machines to expand your parts lifespan. To help you
reduce your cost per ton
5. Shanbao Machinery will help you customize the hole design and
structure for your pellet mill dies according to your feed
ingredients, particle size and feed formula to achieve higher
throughput.
Shanbao Machinery's Parameter:
Raw Material | X46Cr13 |
Type | Clamp & Screw |
Hole Finish | Ra 0.4-1.2 |
Hardness | 52-55 HRC |
Blind Hole Number | 0 |
Heat Treatment | Vacuum Heat Treatment |
Hole’s Specification | 1-12mm |
The dies are made of X46Cr13, with a tensile strength of more than
600MPA. We're always choosing the best raw material since the die’s
blank quality tightly affects the final dies.
How to Maintain the Pellet Die?
Regular maintenance of the pellet die is essential for ensuring
efficient operation and high-quality pellet production. By
following these maintenance practices, you can extend the die's
lifespan, reduce downtime, and maintain optimal performance. Here
are some essential maintenance tips for pellet dies:
Application
Production procedure
Packing
Exhibition