High Productivity Hammer Beaters For Grinding Feed Material With Casting Tungsten Carbide

Products Introduction:

Hammer mill beaters play a crucial role in the grinding process within hammer mills, which are widely used in various industries for material processing. These beaters are designed to crush and grind materials fed into the mill, ensuring efficient and effective size reduction.

Functionality of Hammer Mill Beaters

Mounted on rotating shafts, hammer mill beaters operate at high speeds, delivering powerful strikes to the material. As the shaft rotates, the beaters collide with the input material, breaking it down into finer particles. This action is vital for achieving the desired particle size and ensuring that the material is processed correctly.

Importance of Beater Design

The design of the beaters significantly influences the overall performance of the hammer mill. Key factors include:

• Shape: The geometry of the beaters can determine how effectively they strike the material, affecting the grinding efficiency.
• Size: Larger beaters may cover more surface area but could reduce speed and control, while smaller beaters may enhance precision.
• Arrangement: The positioning of the beaters on the shaft can impact the flow of material through the mill, influencing both the grinding efficiency and the quality of the final product.
• Production Quality: High-quality manufacturing of beaters ensures durability and performance, minimizing wear and tear.

Wear and Maintenance Considerations

The beater is the most susceptible component to wear in a hammer mill. Regular inspection and maintenance are essential to ensure optimal performance. Signs of wear can include reduced efficiency and inconsistent particle sizes, indicating that it may be time to replace or repair the beaters.

Impact on Rotor Balance

The machining accuracy of high-speed-running beaters is critical for maintaining rotor balance. An unbalanced rotor can lead to operational issues, including increased vibration and reduced lifespan of the hammer mill. Therefore, precision in the production of beaters is not just about performance; it is also about ensuring the longevity of the entire milling system.

What materials are hammer mill beaters typically made from?

Hammer mill beaters are typically made from a variety of materials, each chosen for its specific properties to enhance performance and durability. Common materials include:

1. High Carbon Steel: Known for its toughness and wear resistance, high carbon steel is a popular choice for beaters. It can withstand high-impact forces.

2. Alloy Steel: This material often contains elements like chromium, molybdenum, or nickel, which improve strength and hardness, making it suitable for heavy-duty applications.

3. Stainless Steel: Used in applications where corrosion resistance is essential, stainless steel is durable and maintains hygiene, making it ideal for food processing.

4. Tungsten Carbide: For extreme wear resistance, some beaters are coated or made from tungsten carbide. This material is particularly effective in high-abrasion environments.

5. Cast Iron: While less common, cast iron beaters may be used for certain applications due to their good wear resistance and ability to absorb shock.

The choice of material depends on the specific application, the type of material being processed, and the desired lifespan of the beaters.

How does the hardness of the beater material affect its lifespan?

The hardness of the material used for hammer mill beaters significantly impacts their lifespan and overall performance. Here’s how hardness influences durability:

1. Wear Resistance: Harder materials tend to resist wear and abrasion better than softer ones. In high-impact environments, such as those in hammer mills, a harder beater will sustain less damage over time, leading to a longer operational life.

2. Impact Resistance: While hardness is important, it must be balanced with toughness. Extremely hard materials can be brittle, making them prone to fracturing under high-impact forces. Therefore, a beater material with optimal hardness and toughness will withstand both abrasion and impact.
3. Maintenance Intervals: Harder beaters typically require less frequent replacement, which reduces downtime and maintenance costs. This is particularly advantageous in industrial settings where continuous operation is crucial.
4. Performance Consistency: As beaters wear down, their effectiveness diminishes. Harder materials maintain their shape and cutting edges longer, ensuring consistent grinding performance and particle size distribution throughout their lifespan.
5. Cost-Effectiveness: Although harder materials may have a higher initial cost, their longevity and reduced maintenance needs can result in lower total operating costs over time.

Shanbao Machinery's Hammer Beater's Parameter

Technical Parameters:

This product is ideal for those looking for a reliable and long-lasting material due to its high striking resistance. It is made of an alloy specially treated to create high corrosion and wear resistance. Furthermore, it has excellent heat resistance, making it perfect for high temperatures. It boasts outstanding fatigue resistance, enabling it to stay tough and intact, even when exposed to repeated impact and stress.

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Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.