Extremely Precise Size Control Customized Eccentric Shafts For Pellet Mills By CNC Machining

Customized Eccentric Shafts For The Rollers Of Pellet Mills With Extremely Precise Size Control

Introduction

Founded in 1989, Shanbao Machinery has established itself as a leading manufacturer of feed machinery components in China. With its headquarters nestled in the Meishan Industrial Park of Sichuan, the company spans an impressive 40,000 square meters and operates three specialized plants dedicated to forging, casting, drilling, and fine turning. Notably, Shanbao is the only die manufacturer in China with its own forging and casting facilities, allowing for unparalleled quality control from the outset of production.

As a dedicated provider of feed spare parts, Shanbao boasts a team of 15 highly skilled technicians, each with over 30 years of experience in machinery manufacturing. Over the years, the company has supplied a wide range of consumable parts for renowned pellet mill brands such as CPM, BUHLER, VAN ARSEN, IDAH, ZHENGCHANG, and FAMSUN. Its products have reached markets across India, the Philippines, Argentina, Vietnam, Indonesia, and Malaysia, solidifying its reputation on the global stage.

Quality and Innovation in Eccentric Shafts

One of the key components produced by Shanbao Machinery is the eccentric shaft, a critical element in the functioning of roller systems. The quality of the eccentric shaft directly influences the longevity and efficiency of the rollers, making it imperative that these components are manufactured to the highest standards.

Shanbao’s eccentric shafts are crafted from premium raw materials, ensuring durability and performance. The application of advanced CNC machining techniques guarantees precise sizing and compatibility with various machinery.

Specifications and Features

• Application: Designed specifically for pellet mill rollers.
• Heat Treatment: Each shaft undergoes tempering to enhance strength and resilience.
• Surface Treatment: Polished for a smooth finish that reduces wear and tear.
• Forging Tolerance: Maintained within ±0.1mm for optimal fit.
• Certification: ISO9001:2015, affirming commitment to quality management systems.
• Production Capacity: Capable of producing up to 20,000 pieces per month.
• Packaging: Securely packaged in plywood cases to ensure safe delivery.

Shanbao Machinery’s commitment to quality and innovation is evident in every eccentric shaft produced. Whether through ODM or OEM services, each product is tailored to meet the specific needs of clients, ensuring that they receive the best possible components for their machinery.

In conclusion, Shanbao Machinery combines decades of expertise, state-of-the-art manufacturing processes, and a commitment to quality, making it a trusted partner for feed machinery components worldwide. With their focus on innovation and customer satisfaction, they continue to lead the way in the industry.

Details:

Processing

Exhibition:

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.